Here are my tips for you. 1. There are two extraction technologies. Water and alcohol. Obviously, you are using water extraction. It's easier only on the first level. But the production of a further product in the future is very expensive.
Let's say you have an aqueous extract and you need to get a powder. Firstly, the output of the finished powder during drying is very insignificant. That is, you will need to spend serious money on equipment and electricity, and in the end you get a powder that needs to be packed in some doses. If you use the technology of freeze drying (freezing in vacuum), then the price of equipment that dries 15 liters of liquid per day costs 29,000 USD. If you need to dry 200 liters a day, then there the amounts for equipment and electricity will be proportionally higher.
1. Mixing the powder.
You need to understand exactly what type of powder mixer you need. I see that you have a 5% corn syrup supplement. Syrup, as I understand it, in liquid form. This creates a big problem with high-quality mixing with dry powder, and later with its packing in bags.
I suggest you the following course of action:
a) Buy a small paddle mixer for 20 liters or a little more - or a pastry dough mixer. In it, mix your 5% syrup with a small amount of any powder from your list. Then dry it, grind it into powder and inject it dry into the bulk of the powder.
b) Buy a large mixer for 200 liters for mixing dry powder. It mixes all your powders + dried syrup with powder.
Whatever task you have in front of you, MINIPRESS is ready to take it up. We are more powerful than many competitors and our service is much more convenient. We provide our clients with impressive conditions and execute orders amazingly quickly. Our specialists use the most advanced technologies in the world to select various equipment. We have everything you need for modern production at any level. And even more.
BOILIES. Unfortunately, you did not specify what size boilies you want to make. What productivity per hour you need. About the use of materials for boilies. Everything you ask needs to be checked in real conditions. Mix these materials, give them different viscosity, density, etc. If you choose the right consistency, what can be solved with the production of any other similar plastic mass.
1. Do you want to use one machine both for syrups and for zelenka and for iodine??? It's not practical at all. Wash it every time when changing one product to another, and zelenka and especially iodine is a very specific product. My advice is that each product has its own filling machine.
2. No clarifying information is specified - what type of vials, what type of caps, stoppers, etc. By how many ml. you need to pour, what productivity is required per hour, etc. Without this data, I can't offer anything seriously and responsibly. I am waiting for this information.
3. Label maker - what type of labels are self-adhesive or on glue??? In a circle or in a fragment??? Need a universal machine for all kinds of labels??? What is the size of the labels???
There are, of course, counters-packers of capsules in cans. You need to understand what performance is required.
The whole process of filling powder with capsules is divided into 3 independent operations:
a) automatic sorting of empty capsules into a mold.
b) filling the capsule body with powder
c) combining the capsule lid with the body and snapping. The process of automatic sorting of empty capsules into a mold takes place quite quickly (you will see this in the video) at this stage, the operator can always see a defective capsule and replace it with a good one with his hands. This is fast and does not lead to equipment breakdown and shutdown.
1. Buy equipment one by one. The first one came, the next one was paid for. Thus, you will be able to check the supplier and the quality of the equipment itself.
2. Choose the equipment not in a list, but with a mandatory discussion of the details of the operation of each equipment and the properties of your raw materials. One equipment works well with one raw material and one flour with another.
You want to encapsulate the powder into solid gelatin capsules. I want to share with you some information that may help to reconsider the need to purchase some types of equipment from your list. Usually there are powders that are good and bad loose. To fill solid gelatin capsules with such powders, there are two types of equipment:
1. What I advise you to use (excellent machines with low performance).
2. Automatic capsule filling machines of high performance. I am sending you their fundamental difference in the text of the letter at the end.
Choose the press model that suits you in terms of price and performance. That's enough to get started. You will have a press, you already have powder. Start the pressing process.
As problems arise, we will solve them with my help. Any press can make 10-20 tablets.
Here are my tips for you.
1. Let's start with grinding. What is the initial particle fraction (size) of your materials, and what fraction do you want to get at the output?
According to your performance, I can offer an excellent compact and inexpensive option. Available in stock in Moscow. Delivery time is 4-5 days after payment. A video about the design at the bottom of the description on the site. Our mill allows you to grind with fraction control, there are replaceable sieves with several types of cells of your choice.
Whatever task you have in front of you, MINIPRESS is ready to take it up. We are more powerful than many competitors and our service is much more convenient. We provide our clients with impressive conditions and execute orders amazingly quickly. Our specialists use the most advanced technologies in the world to select various equipment. We have everything you need for modern production at any level. And even more.
1. There are, of course, counters-packers of capsules in cans. You need to understand what performance is required. Here's an example.
2. Regarding the powder packers in capsules, I would recommend this option to you - the best one.
1. The whole process of filling powder with capsules is divided into 3 independent operations.
a) automatic sorting of empty capsules into a mold.
b) filling the capsule body with powder c) combining the capsule lid with the body and snapping. The process of automatic sorting of empty capsules into a mold takes place quite quickly (you will see this in the video) at this stage, the operator can always see a defective capsule and replace it with a good one with his hands. This is fast and does not lead to equipment breakdown and shutdown.
Whatever task you have in front of you, MINIPRESS is ready to take it up. We are more powerful than many competitors and our service is much more convenient. We provide our clients with impressive conditions and execute orders amazingly quickly. Our specialists use the most advanced technologies in the world to select various equipment. We have everything you need for modern production at any level. And even more.
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