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СATALOGUE / MEDICINE MANUFACTURING FROM EXPERTS / How to organize the counting and packing of capsules?

How to organize the counting and packing of capsules?

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СATALOGUE / MEDICINE MANUFACTURING FROM EXPERTS / How to organize the counting and packing of capsules?

How to organize the counting and packing of capsules?

There are, of course, capsule counters for filling capsules into cans. It is necessary to understand what capacity is required.

The whole process of filling the powder with capsules is divided into 3 independent operations:

a) automatic sorting of empty capsules into the mold.

b) filling the capsule body with powder

c) aligning the capsule lid with the capsule body and snapping. The process of automatic sorting of empty capsules into the mold is quite fast (you will see it on the video) at this stage, the operator can always see a faulty capsule and replace it with a good capsule by hand. This is quick and does not lead to breakage and equipment stoppage.

Whatever task you are facing, MINIPRESS is ready to take it on. We are more powerful than many competitors and our service is much more convenient. We provide our customers with impressive terms and amazingly fast turnaround times. Our specialists use the most advanced technologies in the world to select various equipment. We have everything you need for modern production of any level. And even more.

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  • Information updated : 28 / 04 / 2024
  • In stock
  • Manufacturer : 1 year for How to organize the counting and packing of capsules?

Model: How to organize invoices and capsule filling

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Our service and customer service

1) TRAINING IN COUNTING AND FILLING TECHNOLOGY.
All our customers who have purchased the equipment are provided with literature on the basics of counting and filling tablets and capsules. We provide consultations by phone and by correspondence, we help to solve the arising difficulties in the production of our equipment. We supply spare parts and consumables. We provide services to assist in the realization of used counting equipment.
2) COMPLETE THE PRODUCTION OF COUNTERS CAPSULES.
We have a wide range of additional equipment for tablet production. At the customer’s request we will select the model of counters and filling machines for tablets and capsules, granulators, powder mixers, dust removal equipment and capsule polishers, printers for printing logos on capsules, filling and packaging equipment for gelatin capsules.
3) SUPPLY OF SPARE PARTS
We cooperate with manufacturers of automatic and semi-automatic counters and filling machines and supply spare parts for any model of counting machines purchased in our company.

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Technical specifications

The next step is to fill the capsule body (long half) with powder. In a semi-automatic machine it takes significantly more seconds to fill the capsule than in an automatic machine. And the principle of powder feeding is completely different. There is a large hopper, it is poured powder (not microgranules) then screw (screw) powder pressed down, the neck of the hopper rises to the form and presses the powder into the capsules forced. I.e. the powder is not dumped by itself, but is forced into the capsules. The mold under the hopper neck rotates 360 degrees for a certain time, thus each capsule receives the same amount of powder.

Additional information

Sometimes my customers run the powder under the hopper neck for 2 laps, and this allows them to press some powder into capsules. The screw hopper saves from buying a granulator, from granulation technology, from many problems with powder preparation. Also screw hopper is a guaranteed equal weight of powder in capsules, no air voids in the powder, etc. After the mold with the body capsules and powder is filled, the operator puts on half of the mold with lids and combines the capsules snapping them.

In general, to speed up the work and increase productivity, I advise customers to have 2-3 molds for each capsule size. If the semi-automatic machine put 3 operators, well or 2, you can make 20-30000 capsules easily. The first operator fills the molds with empty capsules, separates them and passes them to the second operator. And when the mold is free of finished capsules again fills them with empty capsules. The second operator inserts the molds under the screw hopper and after filling combines and snaps the capsules.

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