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СATALOGUE / MEDICINE MANUFACTURING FROM EXPERTS / How to develop a process for encapsulating powders?

How to develop a process for encapsulating powders?

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СATALOGUE / MEDICINE MANUFACTURING FROM EXPERTS / How to develop a process for encapsulating powders?

How to develop a process for encapsulating powders?

You want to encapsulate powder into hard gelatin capsules. I want to share some information with you that may help you reconsider the need to purchase some of the equipment on your list. Typically, there are powders that are well and poorly friable. To accomplish the filling of hard gelatin capsules with such powders there are two types of equipment:

1. what I advise you to use (excellent machines with low capacity).

2. automatic capsule-filling machines with high productivity. The principle difference between them I send you in the text of the letter at the end.

Whatever your task, MINIPRESS is ready to take it on. We are more powerful than many competitors and our service is much more convenient. We provide customers with impressive terms and amazingly fast turnaround time. Our specialists use the most advanced technologies in the world to select various equipment. We have everything you need for modern production of any level. And even more.


  • Information updated : 10 / 07 / 2024
  • In stock
  • Manufacturer : 1 year for How to develop a process for encapsulating powders?

Model: How to develop a powder encapsulation process

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If you did not find the equipment you need in our catalog, then call +79853643808 or make a request in the tab “Request a Call” and we will definitely offer you what you were looking for, or we will select similar equipment that will suit not only the technical characteristics, but also the price.
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Our service and customer service

All our customers who have purchased the equipment are provided with literature on the basics of powder encapsulation. We provide consultations by phone and by correspondence, we help to solve the arising difficulties during the production on our equipment. We supply spare parts and consumables. We provide services to assist in the realization of used capsule equipment.
We have a wide range of additional equipment for capsule production. At the customer’s request we will select the model of capsule filling equipment, granulators, powder mixers, dust removal equipment and capsule polishers, printers for printing logos on capsules, filling and packaging equipment for gelatin capsules.
We cooperate with manufacturers of automatic and semi-automatic capsulators and supply spare parts for any model of capsule machines purchased in our company.

Pharmaceutical Glossary

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Technical specifications

1. The whole process of filling the powder with capsules is divided into 3 independent operations.

a) automatic sorting of empty capsules into the mold.

b) filling the capsule body with powder

c) alignment of the capsule lid with the capsule body and snapping. In the process of automatic sorting of empty capsules into the mold is quite fast (you will see it in the video) at this stage, the operator can always see a faulty capsule and replace it by hand with a good one. This is fast and does not lead to breakage and equipment stoppage.

Additional information

The next step is to fill the capsule body (long half) with powder. The semi-automatic takes considerably more seconds to fill the capsule than the automatic. And the principle of powder feeding is completely different. There is a large hopper, it is poured powder (not microgranules) then the screw (screw) powder is pressed down, the neck of the hopper rises to the form and presses the powder into the capsules forcibly. I.e. the powder is not dumped by itself, but is forced into the capsules. In this case, the mold under the hopper neck rotates 360 degrees for a certain time, thus each capsule gets the same amount of powder. Sometimes my customers run the powder under the hopper neck for 2 laps and this allows them to press a certain amount of powder into the capsules. The screw hopper saves from buying a granulator, from granulation technology, from many problems with powder preparation. Also screw hopper is a guaranteed equal weight of powder in capsules, no air voids in the powder, etc.

After the mold with the body capsules and powder is filled, the operator puts on half of the mold with lids and combines the capsules by snapping them. In general, to speed up work and increase productivity, I advise customers to have 2-3 molds for each capsule size. If the semi-automatic machine put 3 operators, or 2, you can make 20-30000 capsules easily. The first operator fills the molds with empty capsules, separates them and passes them to the second operator. And when the mold is free of finished capsules again fills them with empty capsules. The second operator inserts the molds under the screw hopper and after filling, combines and snaps the capsules together

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