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Mixing powders

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Mixing powders

The grinding and sieving operations are followed by mixing, the purpose of which is to obtain a homogeneous mixture of powders. Mixing is usually carried out in parallel with grinding. This leads to an equalization of particle sizes and a more homogeneous mass. If the mixture contains a component in a small amount, then in order to increase the uniformity of distribution, additional grinding of its particles is necessary. The lower the concentration of the ingredient in the mixture, the finer the particles of the ingredient should be. If a small amount of a poisonous or potent ingredient is added to a large quantity of substances, the latter must first be thoroughly mixed with one of the ingredients or an indifferent powdered substance.

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  • Information updated : 09 / 07 / 2024
  • In stock
  • Manufacturer : 1 year for Mixing powders

Model: Mixing powders

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  1. Step-by-step assessment of your task by experts and a detailed discussion of solution options within 24 hours.
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The mixing drum is a container with baffles inside that promote mixing and loosening of the mixed materials. Loading and unloading is carried out through a hatch. The mixer rotates around a horizontal axis at a speed of 28 rpm. Such mixers provide the highest uniformity of mixing due to the design of the mixing body (blades), which is close to the walls of the apparatus, minimizing the formation of stagnant zones. In continuous mixers, the blades are fixed on the shaft along a helical line, which provides simultaneous mixing and movement of the product along the shaft. Some types of mixers of domestic and foreign manufacturers are presented in Section 4.4, dedicated to the analysis of raw material preparation for tablet production.

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Technical specifications

First, the substance that is available in the largest quantity is loaded into the mixer, and then the prepared mixture with the poisonous or potent substance is added to it, followed by thorough mixing. In some cases, it is more rational to dissolve the substances in the mixture in small quantities. The resulting solution is mixed with the other substances. The quality of mixing depends on the grain size, particle shape, particle size distribution, bulkiness, density and concentration of the components. For example, if particles differing in size or density are mixed, the process goes through a stage of aggregation, a partial stratification of the mixture.

Additional information

Mixing is carried out until the mass of the powder to be prepared is homogeneous when viewed with the naked eye. The mixing process in the preparation of complex powders is much easier and faster than grinding. When preparing complex powders, mixing is carried out in disintegrators and ball mills, in which it is possible to carry out the grinding and mixing process in parallel. Mixers of various designs are also used for mixing, as shown below. Drum mixers mix bulk materials by rotating drums. To increase the mixing efficiency inside the drums, nozzles in the form of various baffles, shelves or helical spirals are installed on the inner surfaces of the wall.

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