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Hard gelatine capsule production

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  • Hard gelatin to buy capsules
  • Production of medical capsules
  • Gelatin capsules in blister pack
  • Empty Hard Gelatin Capsules
  • Hard gelatin to buy capsules
  • Production of medical capsules
  • Gelatin capsules in blister pack
  • Empty Hard Gelatin Capsules

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Hard gelatine capsule production

As noted above, encapsulated dosage forms are becoming increasingly important due to their clear advantages over other dosage forms. In this section, we will consider the technology for the production of hard gelatin capsules, which are most widely used in the modern pharmaceutical industry, as well as the equipment on which they are manufactured. Characterization of the main and auxiliary substances that make up hard gelatin capsules. To obtain capsule shells, high-molecular-weight film-forming substances are used, capable of forming elastic films characterized by a certain mechanical strength. Such materials include casein, zein, cellulose ethers and esters, fats and wax-like substances, as well as some synthetic polymers (for example, a copolymer of methacrylamide and methacrylic acid, etc.). However, these substances have not found wide practical application for pharmaceutical capsules, and therefore, to date, the pharmaceutical industry produces mainly gelatin capsules.
One of the most common formative materials for the production of gelatin capsules is gelatin - a high molecular weight protein compound.
This is a product of partial collagen hydrolysis, which forms the main part of the connective tissue of vertebrates (bones, cartilage, horns, hooves, skin, tendons of cattle and pig skin). The protein molecule of gelatin is based on a polypeptide chain formed by 19 amino acids, most of which are indispensable for the human body. The main ones are: glycine (up to 30%), proline, hydroxyproline, glutamic acid, arginine and lysine.
Collagen of animal bones and skins is subjected to maceration (softening and loosening due to prolonged exposure to liquids) and purification with acids or alkalis, which cleave it hydrolytically into practically unbranched amino acid chains of various lengths, i.e. gelatin. Depending on the chain length, gelatin has a molecular weight of from 40,000 to 100,000. The decomposition method used determines the nature of the final product.

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  • Updated: 08/10/2019
  • Pharmaceutical equipment in stock and on order
  • Warranty: 1 year for equipment for the production of hard gelatine capsules

Model: Hard gelatine capsules

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Most often, titanium dioxide is used as a clouding agent, less often, aluminum hydroxide or calcium carbonate. In addition, the composition of the shells of gelatin capsules may include: water-absorbing agents - substances "that prevent moisture from being absorbed from the capsule shell by hygroscopic substances that can be used when filling capsules. For this purpose, it is recommended to use polypeptides, oligosaccharides, starch and its derivatives, as well as some other substances; disintegrants - substances that contribute to maintaining a constant level of capsule disintegration during long-term storage (since gelatin, as a product of collagen processing, has the “aging” property), as well as achieving rapid release of contents from the dosage form. In this capacity, amino acids, proteins, casein, croscarmellose, twins, sodium bicarbonate can be used. To achieve rapid disintegration of capsule shells, the technology of dispersing certain gases (oxygen, nitrogen, carbon monoxide, argon, etc.) into a gelatinous mass can also be applied, which, among other things, saves the shell material. The original method proposed by Japanese scientists for treating gelatin with succinic anhydride is also noteworthy; glidants - substances that prevent capsules from sticking together. Usually they use D-mannitol, D-sorbitol, xylitol (relevant primarily for soft capsules sold in countries with a hot climate, and if it is impossible to follow the rules for storing this dosage form).
Other additives may be included in the composition of the shells of gelatin capsules. As already noted, hard capsules are intended for dispensing granular powdery, granular and microgranular substances. They have the shape of a cylinder with hemispherical ends and consist of two parts: body (body) and cap; which should freely enter one into the other. General information on the capsules was given in section 3.4. In this section, we will consider the technology for the production of hard gelatin capsules and the equipment on which they are manufactured. The steps for producing hard gelatin capsules are as follows: preparing a gelatin mass; manufacture of hard gelatin capsule shells; filling hard gelatin capsules.

Specifications

There are two types of gelatin: acidic - gelatin A and alkaline - gelatin B, which differ in some physicochemical properties. Usually, mixtures of gelatins A and B are used in the manufacture of pharmaceutical capsules, since this allows one to obtain masses for the manufacture of capsule shells with the most optimal rheological characteristics (in particular, in terms of strength, viscosity, pH, iron content, etc.). Gelatin is easily and quickly absorbed by the human body, even with severe disorders of the gastrointestinal tract, is non-toxic and has no adverse reactions. A characteristic property of gelatin (from lat. Gelare - to harden) is the ability of its solutions to gel with cooling, forming a solid gel. The manufacture of gelatin capsules is based on this property of gelatin. To obtain a stable capsule shell, the gelatin base can contain various auxiliary substances that are allowed for use: plasticizers, film formers, stabilizers, preservatives, corrective substances, dyes and pigments. In order to improve the structural and mechanical properties and ensure appropriate elasticity, increase strength and reduce the fragility of the shells, plasticizers are introduced into the gelatin mass. The most popular plasticizers are glycerin, sorbitol, PEO-400, polyethylene glycol, polypropylene, polyethylene sorbitol (3-15%) with hydroxyethylene (4-40%), hexanthrope, etc. To make hard capsules, the gelatin mass should contain a small amount of plasticizers (0 , 3-1.0%), for soft - their number increases to 20-45%.
In some cases, gelatin capsules become more stable with partial or complete replacement of glycerol with sorbitol, PEO-400, or other plasticizers in the shell.
Among the disadvantages of gelatin capsules can be noted their high sensitivity to moisture, which requires compliance with certain storage conditions of the capsules. Therefore, sometimes special coatings are applied to gelatin capsules - film-forming agents that reliably protect the shell from moisture, while at the same time not preventing their rapid destruction in the stomach.

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Such film-forming agents include sugar para-aminobenzoates and amino derivatives of cellulose that improve the resistance of gelatin capsules to moisture. Another way to overcome the moisture sensitivity of gelatin capsules is to use zein or other moisture-resistant film-forming substances instead of gelatin. To encapsulate complex vitamin formulations, Japanese researchers have proposed a method for producing “double” capsules: water-soluble vitamins are coated with a film of wax-like substances, and then with a hydrophilic film of gelatin. Gelatin mass is a favorable environment for the reproduction of microorganisms. To ensure the antimicrobial stability of the shells, preservatives are introduced into the mass: a mixture of salicylic acid (up to 0.12%) with potassium (sodium) metabisulfite (up to 0.2%), benzoic acid and sodium benzoate (0.05-0.1%) , nipagin (0.1-0.5%) ”In order to give capsules an attractive presentation or protect active substances from photochemical reactions, corrective excipients are introduced into the gelatin mass. Sometimes flavoring agents (essential oils, essences, ethyl vanillin 0.1%) are added to the gelatin base, giving the capsule a pleasant smell. The addition of sweet substances (sugar syrup, sucrose, glucose, etc.) improves the taste of the capsules and reduces the unpleasant feeling when swallowed. Currently, all capsules (with rare exceptions) are painted to give them a more aesthetic appearance. For this purpose, dyes are introduced into the gelatin mass. Different stains are also convenient for the production of various types of preparations in the form of capsules, since they make it possible to distinguish products by color. As dyes, substances of natural origin (carminic acid, chlorophyll, beta-carotene, etc.) can be used, the low toxicity of which allows them to be used without restrictions in most countries of the world, inorganic pigments (yellow, red and black iron oxide, titanium dioxide), as well as organic dyes approved for medical use. The number of dyes in one capsule, as a rule, does not exceed 50 μg. Capsules intended to be filled with photosensitive substances must be opaque. For this purpose, opacifiers are used - substances that make it possible to obtain opaque capsules, due to the ability to form a stable finely dispersed suspension in the gelatin mass.

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