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One of the most important factors is the purpose of the product, which determine the conditions under which the encapsulated substance is used and its properties are manifested. The choice of film-forming material and the resulting choice of microencapsulation medium depend on this. Slowing the release of a substance by diffusion requires the use of a film-forming material, which does not dissolve, but swells in the medium in which microcapsules are used. On the other hand, rapid release can be provided by the selection of soluble, melting or brittle film-forming material. The next factor is the stability and solubility of the encapsulated substance under microencapsulation. The instability of many substances even with a slight increase in temperature (enzymes, some vitamins, volatile liquids) limits the possibility of applying methods involving heating. An alternative in this case may be methods based on separation of liquid phases (methods of forming a new phase from solutions). The properties of the substance will determine the choice of the dispersion medium and the dispersed phase. Of great importance is the cost of the process, so preference is given to methods involving fewer stages and carried out in continuous mode. The important factors are also the required size of the microcapsules, the content of the encapsulated substance in them and the microcapsulation efficiency. The above classification of microencapsulation methods, which is based on the nature of the processes that occur during microencapsulation, is rather arbitrary. In practice, a combination of different methods is often used. Next, microencapsulation methods most commonly used in the pharmaceutical industry will be considered.
Specifications
The main component of microcapsules - the encapsulated substance - can be in any state of aggregation - liquid, solid, gaseous. Existing methods provide the possibility of microencapsulation of both lyophilic and lyophobic substances. The contents of the microcapsules may include an inert filler, which is the medium in which the substance was dispersed during microencapsulation, or necessary for the subsequent functioning of the active substance. The content of the encapsulated substance in microcapsules is usually 50-95% by weight of the capsules. This value can vary depending on the technology and production conditions, the required ratio of the material of the shells and the encapsulated substance, as well as on other process parameters: temperature, degree of dispersion, viscosity of the medium, the presence of surfactants, etc. The term "microcapsules" or "nanocapsules" can be understood as many different structures. You can use molecules within which the active substance is retained, as well as complexes of complex molecules from which nanocapsules or nanospheres are formed. Nano-encapsulation is said to be when the size of the molecules is less than a few micrometers. When the size of the molecules is less than one millimeter, they talk about microencapsulation. Various classes of substances can be used as the material of the shells or encapsulating matrix: Waxes and lipids: beeswax, candelilla and carnuba waxes, wax emulsions, glycerol distearate, natural and modified fats. Proteins: gelatin, wheat proteins, soy proteins, zein, gluten, etc. Use both the proteins themselves and their modifications. Carbohydrates: starches, maltodextrins, chitosan, sucrose, glucose, ethyl cellulose, cellulose acetate, alginates, etc.
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Degradable polymers: polypropylene, polyvinyl acetate, polystyrene, polybutadiene, etc. The choice of shell material or encapsulating matrix depends on the purpose, properties and method of release of the encapsulating substance, as well as on the selected microencapsulation method. The contents of microcapsules can be released by mechanical destruction of the shells under pressure, during friction, ultrasonic exposure, melting, tearing from the inside by vapors or gaseous substances released when external conditions change, when the shell material interacts with the medium when dissolved in it, as well as as a result of diffusion of the contents when the walls of the capsules swell in the surrounding fluid. Existing microencapsulation methods can be roughly divided into three main groups: Physical microencapsulation methods are based on methods of forming shells using mechanical techniques. This group of methods includes coating in a fluidized bed, extrusion using centrifuges or through forming devices such as "pipe in pipe", vapor condensation (vacuum spraying). Chemical methods are based on chemical transformations leading to the production of a film-forming material, namely, the formation of a new phase by crosslinking of polymers, polycondensation and polymerization. High molecular substances (oligomers or polymers) as well as low molecular weight substances can undergo chemical transformations.
Physicochemical methods - coacervation, deposition of a film-forming polymer from an aqueous medium by adding a component that reduces its solubility, the formation of a new phase with temperature, evaporation of a volatile solvent, solidification of melts in liquid media, extraction substitution, spray drying, physical adsorption. When choosing a microencapsulation method, several key factors must be considered.
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- Logo Tablet Pill
- Automatic hydraulic tablet press
- Tablet Press Rotary Tablet Press
- Spray gun for coating tablets, dragees and nuts
- Machine for filling liquids in plastic and glass bottles
- Silica gel bagging machine
- Blister Packing Machine
- Printer for printing on tablets, dragees and capsules, sweets
- Equipment for filling liquids and sealing glass ampoules
- Mechanical glue filling machine in aluminum tubes
- Washing plastic and glass penicillin vials and ampoules
- Automatic Plastic Ampoule Forming Machine
- Screw system for feeding powder into hoppers of machines and containers
- V-shaped mixer for mixing dry powder material
- Emulsifier of cream and ointments for the cosmetics industry
- Machine for packing blisters of tablets, gelatin capsules and dragees
- Semi-automatic machine for filling steel barrels with liquid
- The machine for filling medicinal decoctions in a plastic bag
- Induction Welding Machine Aluminum Membrane Control
- Automatic compact doy pack machine
- The printer for printing on any surface of the expiration date and date
- Cardboard Box Cellophane Wrapping Machine
- High-precision high-speed electronic detector for weight control
- Melting analyzer to analyze the melting suppository process
- Melting analyzer to determine the melting point of drugs
- An analyzer for measuring the speed and degree of dissolution of tablets
- Gelatin Viscosity Analyzer
- Laboratory device for determining the hardness of tablets and granules
- Magnetic mixer for mixing solutions and liquids
- Constant Temperature Vacuum Drying Oven
- Electronically controlled peristaltic pumps
- Emulsifier for pharmaceutical and cosmetic ointments and cosmetics
- Knife type laboratory mill with raw material loading
- Semi-automatic machine for granules, dragees, boilies
- Pneumatic machine for dispensing liquids, creams and ointments
- Printer for embossing on the package batch number and expiration date
- Compact rotary tablet press for tablet pressing
- Tablet press for the chemical and food industries
- Tablet Press Rotary Tablet Press
- Coating pan for coating tablets and capsules
- Equipment for packing powders in penicillin vials
- Machine for dosed filling tubes with ointment and cream
- Hard Gelatin Capsule Powder Filling Machine
- Spray dryer for fine powder
- Dosing machine for feeding powders into plastic cans
- Equipment for polishing and removing dust from gelatin capsules
- Machine for counting and filling tablets and capsules into plastic bottles
- The device for the vacuum transportation of powders and bulk products
- Granulator for dry and wet granulation of powder masses
- Laboratory Vacuum Freeze Dryer
- Orientation equipment for plastic bottles
- Desktop Vacuum Sealing Machine for Plastic Bags
- Packing machine for packing piece products in flow packs
- Packing machine for tablets and capsules in soft strip packaging
- Bulk packing of bulk materials in plastic and paper bags
- Equipment for individual packing of tea in pyramids
- Labeling machine for glass and plastic bottles
- Checker Dust Remover and Tablet Dispenser
- Gelatin Gel Strength Testing System
- Moisture analyzer for analyzing the moisture content of powder or granules
- Transparency analyzer for measuring gelatin transparency
- Device analyzer for measuring tablet hardness
- The analyzer for measuring the thickness of gelatin capsules and tablets
- Tester for monitoring the process of decomposition of solids
- Tablet solubility, abrasion and hardness meter
- Multi-Purpose Laboratory Powder Mixer
- Capsule or tablet blister filling machine
- Vibrating screen for industrial use
- Fluid heating machine with integrated magnetic mixer
- Hard gelatine capsule powder filling capsule
- Digital pump dispenser for filling liquids into ampoules and vials
- Semi-automatic capsule for filling capsule powder