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The homogenizer is the central unit of the machine. Its high-speed rotor-stator system disperses and homogenizes liquid and medium-viscous products. Particles of solids and liquids are finely distributed and dispersed between the stationary stator and the rotating rotor. The pumping action of the homogenizer ensures that the product is transported back to the vessel via a circulation pipe. A low-speed scraper agitator with movable scrapers rotates in the working vessel with (or without) a heating or cooling jacket. The scraper agitator supports the mixing and circulation of the product. Its movable scraper plates continuously scrape product from the inside of the vessel, preventing product settling and improving heat transfer. A fixed interceptor – a flow damper – enhances the mixing effect. From the conical outlet of the vessel, the product is directed back into the homogenizer. During the entire process, a vacuum pump continuously vacuums the vessel and degasses the product. After venting the vessel, the final product is discharged through a multi-way valve in the circulation line. The washing liquid is fed into the working tank via a C1P nozzle.
FrymaKoruma manufactures MaxxD vacuum production units in several sizes with working tank volumes from 3 to 1500 liters. Obviously, the long experience of the German-Swiss company Fryma Koruma in the development of technological solutions and production of equipment for the pharmaceutical, cosmetic and food industries can be used by representatives of the USAn pharmaceutical industry to create modern production facilities that meet the GMP standard.
Pharmaceutical Glossary
Technical specifications
The main components of the MaxxD system are the working tank and the mixing system. The successful combination of the tank and the mixing system ensures a high throughput of the plant as well as a high product quality. The tank has a smooth surface, which makes cleaning the system much easier. Due to the cone shape and the optimal geometric proportions of the tank, the product flows easily down the tank walls. Homogenization system. One of the main devices of the MaxxD is the homogenizer, which grinds the product, directs its flow and discharges the batch of finished product. The speed of the homogenizer can be adjusted. Recirculation line. A vacuum system that is economical to operate and environmentally friendly. A water ring vacuum pump supplies liquid and dry components to the homogenizer through the feed hoppers. The vacuum level is fully controlled throughout the entire production phase. Flushing of the vacuum system and vacuum pump is provided for sanitary purposes. Accessible interface. The easy-to-use MaxxD control system can integrate stored process parameters. The main unit of the MaxxD is the Fryma Cogita linear homogenizer. The linear homogenizer is characterized by excellent performance and full compliance with sanitary regulations. The optimal structure of the homogenizer’s working chamber completely eliminates product stagnation and simplifies the washing process. Design of the Fryma Koruma linear homogenizer.
Additional information
The homogenizer is based on the principle of a multi-chamber rotor-stator system, which is the optimal solution for the production of emulsions and suspensions. The product is fed into the first chamber, the product premixing zone, by means of a pump. The product then enters the dispersion zone and then the rotor-stator gear system, where the product is pulverized. Excellent product quality is achieved due to the high shear force generated in the rotor-stator gap and the high turbulence at the rotor outlet. In emulsion production, the fat bead size reaches up to 1 µm. In suspension dispersion, powders and solids are moistened, deagglomerated and homogenized until the desired product quality is obtained. The homogenizer is designed to be used in a production line. The design of the Fryma Koruma MaxxD process unit is a vacuum mixer system. At the beginning of the process, a vacuum pump is started and vacuumizes the process vessel. Liquid and dry substances are sucked through the product inlets into the mixing zone of the homogenizer under low pressure. This vacuum supply ensures that the entire product volume for a single dosage is sucked in within a few minutes. The product inlets are located on the mixing chamber of the homogenizer, allowing immediate mixing of liquid ingredients as well as immediate moistening and dispersion of powders.
Order status tracking
HX-9 plastic tube filling and sealing machine bought a month ago, arrival status in St. Gallen. 23/08/2024 15:49
Hello Layla, Delivery status checked, tomorrow until 15:30 is arriving at St. Gallen . The driver will call you beforehand. 23/08/2024 15:51
Automatic blister packaging machine for PVC+cardboard LW-35 with delivery to New York. We want to track the delivery status. 23/08/2024 15:59
Penelope, hello. The shipment has already arrived. Now it is in the warehouse of the transportation company. Your manager will contact you to clarify the time of delivery to your city. 23/08/2024 16:01
Rotary tablet press RZK-25 I want to order with delivery to Berlin 23/08/2024 16:09
Good day, Scarlett We have checked the information on your request, unfortunately the factory has stopped production of this model of equipment. Send to the mail a description of your task, or contact your manager. We will help in any case with the choice. 23/08/2024 16:10
Have you received payment from our company ? When can we expect delivery ? Please specify realistic terms. 23/08/2024 16:19
Good afternoon Samuel, You paid a few hours ago. We told you that the delivery time is 30 to 45 days. before lunch we will get a reply from the manufacturer on the final time frame. 23/08/2024 16:21
Good day, delivery time of semi-automatic drum filling machine DF-10 to Cambridge, will the courier call us? 23/08/2024 16:29
Wyatt, good afternoon. Natalia will contact you, the shipment has passed customs clearance at the border. 23/08/2024 16:31
The MZ-10 expiration date and date handheld printer has still not been delivered. The driver did not answer and dropped calls yesterday. 23/08/2024 16:39
Hello Penelope, Transportation has advised that as agreed driver will definitely deliver the box to your address. We apologize. 23/08/2024 16:41
Please advise the delivery status of the order. Desktop ampoule sealing machine RF-01 delivery to Stockton. Thank you. 23/08/2024 16:49
Oliver, Checked delivery status , your shipment is in transit warehouse in Shanghai. Delivery to Stockton is scheduled for in the morning. Please notify us upon receipt. 23/08/2024 16:52
When purchasing the RY-200 centrifugal type powder granulator, I asked for tests on our powder 23/08/2024 16:59
Hello Amelia, Please send 2 kg of your raw material to the address given to you by Natalia. After the test, the engineer will inform you about the results. 23/08/2024 17:03
HX-6 Plastic Tube Filling and Sealing Machine in Crete? Price delivery terms and conditions 23/08/2024 17:09
Layla, good afternoon, we have received your request by email. In 15 minutes we will send you our quotation for this model of equipment. 23/08/2024 17:10
Roman, our company bought VL-100 V-shaped powder mixer, but it is not enough for us, can we return it and exchange it for V-300 model? 23/08/2024 17:19
Logan, good afternoon. When we corresponded with you, I warned you that this is a model with a small load. Unfortunately we can not pick up the equipment. As an option, we will offer our customers with a discount. 23/08/2024 17:20
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- BOTTLE FILLING AND CAPPING EQUIPMENT
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR COATING TABLETS
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- POWDER GRANULATION EQUIPMENT
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
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- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- AUTOMATIC CARTONING MACHINES
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
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- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- PERISTALTIC PUMPS DISPENSERS
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES