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One of the most important factors is the intended use of the product, which determines the conditions under which the encapsulated substance is used and its properties are manifested. This determines the choice of film-forming material and the resulting choice of microencapsulation medium. Slow release of the substance by diffusion requires the use of a film-forming material that swells rather than dissolves in the medium in which the microcapsules are used. On the other hand, rapid release can be achieved by selecting a film-forming material that is soluble, meltable or brittle. A further factor is the stability and solubility of the encapsulated substance under microencapsulation conditions. The instability of many substances even at a slight increase in temperature (enzymes, some vitamins, volatile liquids) limits the possibility of using methods involving heating. Methods based on the separation of liquid phases (methods of formation of a new phase from solutions) can be an alternative in this case. In this case, the properties of the substance will determine the choice of dispersion medium and dispersed phase. Of great importance is the cost of the process, so preference is given to methods involving a smaller number of stages and carried out in a continuous mode. The required size of the microcapsules, the content of the encapsulated substance and the efficiency of microencapsulation are also important factors. The above classification of microencapsulation methods, which is based on the nature of the processes occurring during microencapsulation, is rather conventional. In practice, a combination of different methods is often used. Below we will consider the most frequently used in the chemical-pharmaceutical industry methods of microencapsulation.
Pharmaceutical Glossary
Technical specifications
The main component of microcapsules – the substance to be encapsulated – can be in any aggregate state – liquid, solid, gaseous. The existing methods provide the possibility of microencapsulation of both lyophilic and lyophobic substances. The contents of microcapsules may include an inert filler, which is the medium in which the substance was dispersed in the process of microencapsulation, or is necessary for the subsequent functioning of the active substance. The content of the encapsulated substance in the microcapsules is typically 50-95% of the weight of the capsules. This value may vary depending on the technology and conditions of production, the required ratio of shell material and encapsulated substance, as well as on other process parameters: temperature, degree of dispersion, viscosity of the medium, presence of surfactants, etc. The term “microcapsules” or “nanocapsules” can refer to many different structures. One can use molecules within which the active ingredient is trapped, as well as complexes of complex molecules from which nanocapsules or nanospheres are formed. Nanoencapsulation is said to occur when the size of the molecules is less than a few micrometers. When the size of the molecules is less than one millimeter, we speak of microencapsulation. Different classes of substances can be used as shell material or encapsulating matrix: Waxes and lipids: beeswax, candelilla and carnuba waxes, wax emulsions, glycerol distearate, natural and modified fats. Proteins: gelatin, wheat proteins, soy proteins, zein, gluten, etc. Both proteins themselves and their modifications are used. Carbohydrates: starches, maltodextrins, chitosan, sucrose, glucose, ethyl cellulose, acetate cellulose, alginates, etc.
Additional information
Degradable polymers: polypropylene, polyvinyl acetate, polystyrene, polybutadiene, etc. The choice of material of shells or encapsulating matrix depends on the purpose, properties and method of release of the encapsulating agent, as well as on the chosen method of microencapsulation. The contents of microcapsules can be released by mechanical destruction of the shells under pressure, by friction, ultrasonic action, melting, by rupture from the inside by vapors or gaseous substances released under changing external conditions, by interaction of the shell substance with the medium when dissolved in it, as well as by diffusion of the contents when the capsule walls swell in the surrounding liquid. Existing methods of microencapsulation can be divided into three main groups: Physical methods of microencapsulation are based on methods of forming shells by mechanical techniques. This group of methods includes fluidized bed coating, extrusion using centrifuges or through tube-in-tube forming devices, vapor condensation (vacuum spraying). Chemical methods are based on chemical transformations leading to film-forming material, namely – formation of a new phase by cross-linking of polymers, poly condensation and polymerization. Both high molecular weight substances (oligomers or polymers) and low molecular weight substances can be subjected to chemical transformations. Physicochemical methods include coacervation, precipitation of film-forming polymer from aqueous medium by adding a component that reduces its solubility, formation of a new phase by temperature change, evaporation of a volatile solvent, solidification of melts in liquid media, extraction substitution, spray drying, and physical adsorption. When selecting a microencapsulation method, several major factors must be considered.
Order status tracking
LB-205 horizontal automatic wet alcohol wipes packaging machine delivery status ...thank you 22/12/2025 04:25
Hello Lucas, it is too early to check the status of your order. In 30 days only the epat of production will be completed. 22/12/2025 04:27
Vacuum lyophilic freeze dryer LG-30, can we get faster than the contract ? 22/12/2025 04:35
Hello Oliver, Shipments go through several time stages. Manufacturing, delivery from the factory to the warehouse in Beijing or Shanghai, waiting for batch collection, customs clearance and delivery. It's hard to predict. 22/12/2025 04:35
Run through the order. V-shaped mixer for powders VM-50 and Mechanical tablet press PP-28 are waiting. 22/12/2025 04:45
Liam, Checking delivery status. The shipment is already in Zurich warehouse. Please arrange for pickup. 22/12/2025 04:46
Mixer with paddle for powders CX-100 what is the exact packing size ? 22/12/2025 04:55
Ava, Hello! Packing dimensions 1200x640x1000 mm, packing weight 250 kg. Please let me know when you receive the shipment. 22/12/2025 04:58
Good day, delivery time of semi-automatic drum filling machine DF-10 to Tournai, will the courier call us? 22/12/2025 05:05
Amelia, good afternoon. Natalia will contact you, the shipment has passed customs clearance at the border. 22/12/2025 05:06
Rotary tablet press RZK-25 I want to order with delivery to Berlin 22/12/2025 05:15
Good day, Logan We have checked the information on your request, unfortunately the factory has stopped production of this model of equipment. Send to the mail a description of your task, or contact your manager. We will help in any case with the choice. 22/12/2025 05:15
Who to contact for shipment tracking ? NJ-40 automatic capsule machine in Cleveland 22/12/2025 05:25
Hello William, The shipments are carried by a transportation company. Natalia coordinates this delivery. We will contact you when the shipment arrives to you. 22/12/2025 05:29
HX-9 plastic tube filling and sealing machine bought a month ago, arrival status in Split. 22/12/2025 05:35
Hello Aurora, Delivery status checked, tomorrow until 12:30 is arriving at Split . The driver will call you beforehand. 22/12/2025 05:39
Good afternoon, we received the PR-15 powder dispenser in plastic vials, scheduled after lunch to open the box and test. 22/12/2025 05:45
Victoria, Good afternoon. Great news, please WhatsApp +79853643808 to send photo and video report. 22/12/2025 05:48
The MZ-10 expiration date and date handheld printer has still not been delivered. The driver did not answer and dropped calls yesterday. 22/12/2025 05:55
Hello Benjamin, Transportation has advised that in the interval from 14:00-16:00 driver will definitely deliver the box to your address. We apologize. 22/12/2025 05:55
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- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
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- EQUIPMENT FOR COATING TABLETS
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- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
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- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
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- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
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- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- BOTTLE FILLING AND CAPPING EQUIPMENT
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- EQUIPMENT FOR COATING TABLETS
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- FLOW-PACK PACKAGING MACHINES
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- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- PERISTALTIC PUMPS DISPENSERS
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
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