Video review of the model
Our service and customer service
1) TRAINING IN PELLETIZING TECHNOLOGY.
Training on our equipment before purchase is possible. Testing of materials. We provide advice on the organization of production of granulation materials, with a full range of additional equipment and consumables.
2) COMPLETE LABORATORIES OF PHARMACEUTICAL PRODUCTION.
In USA we have a test granulator for production of pilot batches, which we provide to our clients. You can always contact us with your ideas and inquiries. Nowadays, the pelletizer manufacturer can offer equipment for large scale pellet production by all methods.
3) PELLETIZER SUPPLIES.
The products are fully compliant with the new GMP requirements. The production of pelletizers is accompanied by strict quality control, verification of all documentation, well-organized after-sales service of the equipment.
4) SPARE PARTS SUPPLY
The manufacturer can also offer the granulator model according to the customer’s goals and objectives. We will provide assistance in maintenance and repair of any pelletizing equipment. Service center in USA for CIS countries.
Pharmaceutical Glossary
Technical specifications
Response from MINIPRESS:
A unique automatic equipment for filling hard gelatin capsules. The assembled capsules are poured into a common hopper, the machine then orients the capsules into one position and fills the ring shaped cells. The capsules are oriented with their lower parts facing downwards. A vacuum pump is used to separate the capsule into 2 parts. In manual mode, the mold with the bottom halves of the capsules is placed under the powder hopper. The hopper has a screw feed of powder into the capsule. This allows for additional compaction of the powder in the capsule. The weight of all capsules ends up being the same. After all capsules are filled with powder in the mold, the upper and lower parts of the capsule are joined together. Then the finished capsules are poured into the tray. It is possible to download a video and view the entire cycle of operation of the automatic capsule filling machine.
There are 2 modifications in the capsule machines you need. They are a full automatic (what you saw in the video) and a semi-automatic. You can familiarize yourself with the work of the semi-automatic machine at the link.
Our operating experience and opinion on automatic machines will pass on to you as a description of the disadvantages.
1. automatic machines are good to use if you make only one size of capsules on them. The setup process is very delicate and changing from one capsule size to another requires a complete stop of the machine, disassembly of parts, setup, etc. This can be very time consuming and it can be difficult to set up the machine for long periods of time. Ideally one machine for one type of capsule.
2. If you remember the first video, everything happens very quickly there – filling the capsule, combining them and pushing them out. Naturally, the process of filling the capsules themselves with powder takes seconds of time. And this leads to uneven filling of the capsules with powder and inaccurate dosage. The particle size distribution of the powder is also a major problem. For automatic machines it is desirable to use micro-granulated powders with high bulkiness. Conventional powders with medium and low bulkiness are only problems, not production. To turn ordinary powders into microgranules requires the purchase of granulation equipment, mastering and selection of granulation technology for each of your new type of powders. And believe us – time, money and a sea of difficulties.
3. It is worth noting the difficulties associated with the quality of gelatin capsules. Automatic machines are very demanding on the quality and size of the gelatin capsules you want to use. During the capsule production process, the manufacturers themselves may deviate from the dimensions and sell such capsules to wholesalers. You will not be able to use such capsules. Also, if stored poorly, initially normal gelatin capsules may absorb moisture from the air and become deformed. Placing such deformed capsules in an automatic machine will cause the machine to jam, requiring disassembly of the equipment and adjustment.
4 Since the automatic machine is very fast, it is necessary to check the quality and weight of the capsules received (quality control). In each capsule powder enters individually and in case of clogging of powder (or large particles) of the powder supply channel, weight failure is possible. It is very difficult to fight this, you need to periodically turn off the machine and check the powder channels.
Very often people think that they buy equipment that should work quickly, but in fact downtime and adjustment eventually make the performance of the machine at the level of semi-automatic.
Now we want to give you some information about the semi-automatic machine. In essence, its advantage is that it lacks all the disadvantages of an automatic machine.
1. The whole process of powder filling with capsules is divided into 3 independent operations.
a) automatic sorting of empty capsules into the mold;
b) filling the capsule body with powder;
c) alignment of the capsule lid with the capsule body and snapping.
The process of automatic sorting of empty capsules into the mold is quite fast (you will see it on the video), at this stage the operator can always see a defective capsule and replace it by hand with another one. This is fast and does not lead to breakage and equipment stoppage.
Additional information
Answer from MINIPRESS:
The next step is to fill the capsule body (the long half) with powder.
A semi-automatic takes significantly more seconds to fill the capsule than an automatic. And the principle of powder feeding is completely different. There is a large hopper, powder is poured into it, not microgranules, then a screw (screw) presses the powder down, the hopper neck approaches the mold and presses the powder into the capsules.
forcibly. I.e. the powder is not self-dumped, but is forced into the capsules. In this case the mold under the hopper neck rotates 360 degrees for a certain time, thus each capsule gets the same amount of powder. Sometimes our customers run the powder under the hopper neck for 2 laps and this allows us to press some powder into the capsules.
The screw hopper saves from buying a granulator, from granulation technology, from many problems with powder preparation. Also screw hopper is a guaranteed equal weight of powder in capsules, no air voids in the powder, etc.
After the mold with the capsule body is filled with powder, the operator puts on the half of the mold with the capsules and aligns the capsules by snapping them together.
To speed up the operation and increase productivity, we advise customers to have 2-3 molds for each capsule size. If you put 2 or 3 operators at the semi-automatic machine, you can make 20000-30000 capsules.
The first operator fills the molds with empty capsules, separates them and passes them to the second operator. When the molds are free of finished capsules, again fills them with empty capsules.
The second operator inserts the molds under the screw hopper and once filled, combines and snaps the capsules together.
We hope you find the above information useful.
Contact us after reviewing it – we will discuss the details of your order.
Order status tracking
When purchasing the RY-200 centrifugal type powder granulator, I asked for tests on our powder 22/10/2024 06:50
Hello Penelope, Please send 2 kg of your raw material to the address given to you by Natalia. After the test, the engineer will inform you about the results. 22/10/2024 06:51
To what address to send you samples of bottles and caps to send them to the factory ? Regards Alexander. 22/10/2024 07:00
Good day, Alexander We received the same question on WhatsApp and replied there as well. Kindly provide the shipment number for tracking purposes. Thank you. 22/10/2024 07:02
Have you received payment from our company ? When can we expect delivery ? Please specify realistic terms. 22/10/2024 07:10
Good afternoon Michael, You paid a few hours ago. We told you that the delivery time is 30 to 45 days. the day after tomorrow we will get a reply from the manufacturer on the final time frame. 22/10/2024 07:12
I've been calling your office since this morning, and no one's picking up the phone. 22/10/2024 07:20
Good afternoon, Aiden! The office will be open from 9:00 GMT. We'll be in touch. 22/10/2024 07:22
We have sent to info@minipress.ru photos of the damaged box with induction welding membrane machine FG-08. Please call back. 22/10/2024 07:30
Good day, Maya! Damage to the packaging is unfortunately a common practice in transportation. Please carefully unpack the shipment and send us a series of photos. We will take a look and take action. 22/10/2024 07:31
HX-6 Plastic Tube Filling and Sealing Machine in Santorini? Price delivery terms and conditions 22/10/2024 07:40
Elijah, good afternoon, we have received your request by email. In 15 minutes we will send you our quotation for this model of equipment. 22/10/2024 07:42
Please advise the delivery status of the order. Desktop ampoule sealing machine RF-01 delivery to Atlanta. Thank you. 22/10/2024 07:50
William, Checked delivery status , your shipment is in transit warehouse in Shanghai. Delivery to Atlanta is scheduled for in the interval from 14:00-16:00. Please notify us upon receipt. 22/10/2024 07:52
Good afternoon! semi-automatic liquid filling machine in barrels DF-13 , a copy of the payment is sent to the post. Start the order to work. 22/10/2024 08:00
Emma, good afternoon! We have seen your payment, we receive SMS from the bank. Please send drawings of barrels and answers to our questions in correspondence. 22/10/2024 08:04
Good afternoon, we received the PR-15 powder dispenser in plastic vials, scheduled In the afternoon to open the box and test. 22/10/2024 08:10
Sebastian, good afternoon. Great news, please send a photo and video report to WhatsApp +79853643808. 22/10/2024 08:12
YR-90 dry and wet powder granulator YR-90 month has already passed. Hurry up the factory. 22/10/2024 08:20
Benjamin, good afternoon. The factory has shipped your equipment to our representative, now is forming a consolidated shipment for shipment to customs. We will keep you informed. 22/10/2024 08:22
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- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
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- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR COATING TABLETS
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- POWDER GRANULATION EQUIPMENT
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- AUTOMATIC CARTONING MACHINES
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- PERISTALTIC PUMPS DISPENSERS
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- EQUIPMENT FOR COATING TABLETS
- BOTTLE FILLING AND CAPPING EQUIPMENT
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- AUTOMATIC CARTONING MACHINES
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- PERISTALTIC PUMPS DISPENSERS
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING