Video review of the model
Our service and customer service
1) TRAINING IN PELLETIZING TECHNOLOGY.
Training on our equipment before purchase is possible. Testing of materials. We provide advice on the organization of production of granulation materials, with a full range of additional equipment and consumables.
2) COMPLETE LABORATORIES OF PHARMACEUTICAL PRODUCTION.
In USA we have a test granulator for production of pilot batches, which we provide to our clients. You can always contact us with your ideas and inquiries. Nowadays, the pelletizer manufacturer can offer equipment for large scale pellet production by all methods.
3) PELLETIZER SUPPLIES.
The products are fully compliant with the new GMP requirements. The production of pelletizers is accompanied by strict quality control, verification of all documentation, well-organized after-sales service of the equipment.
4) SPARE PARTS SUPPLY
The manufacturer can also offer the granulator model according to the customer’s goals and objectives. We will provide assistance in maintenance and repair of any pelletizing equipment. Service center in USA for CIS countries.
Pharmaceutical Glossary
Technical specifications
Response from MINIPRESS:
A unique automatic equipment for filling hard gelatin capsules. The assembled capsules are poured into a common hopper, the machine then orients the capsules into one position and fills the ring shaped cells. The capsules are oriented with their lower parts facing downwards. A vacuum pump is used to separate the capsule into 2 parts. In manual mode, the mold with the bottom halves of the capsules is placed under the powder hopper. The hopper has a screw feed of powder into the capsule. This allows for additional compaction of the powder in the capsule. The weight of all capsules ends up being the same. After all capsules are filled with powder in the mold, the upper and lower parts of the capsule are joined together. Then the finished capsules are poured into the tray. It is possible to download a video and view the entire cycle of operation of the automatic capsule filling machine.
There are 2 modifications in the capsule machines you need. They are a full automatic (what you saw in the video) and a semi-automatic. You can familiarize yourself with the work of the semi-automatic machine at the link.
Our operating experience and opinion on automatic machines will pass on to you as a description of the disadvantages.
1. automatic machines are good to use if you make only one size of capsules on them. The setup process is very delicate and changing from one capsule size to another requires a complete stop of the machine, disassembly of parts, setup, etc. This can be very time consuming and it can be difficult to set up the machine for long periods of time. Ideally one machine for one type of capsule.
2. If you remember the first video, everything happens very quickly there – filling the capsule, combining them and pushing them out. Naturally, the process of filling the capsules themselves with powder takes seconds of time. And this leads to uneven filling of the capsules with powder and inaccurate dosage. The particle size distribution of the powder is also a major problem. For automatic machines it is desirable to use micro-granulated powders with high bulkiness. Conventional powders with medium and low bulkiness are only problems, not production. To turn ordinary powders into microgranules requires the purchase of granulation equipment, mastering and selection of granulation technology for each of your new type of powders. And believe us – time, money and a sea of difficulties.
3. It is worth noting the difficulties associated with the quality of gelatin capsules. Automatic machines are very demanding on the quality and size of the gelatin capsules you want to use. During the capsule production process, the manufacturers themselves may deviate from the dimensions and sell such capsules to wholesalers. You will not be able to use such capsules. Also, if stored poorly, initially normal gelatin capsules may absorb moisture from the air and become deformed. Placing such deformed capsules in an automatic machine will cause the machine to jam, requiring disassembly of the equipment and adjustment.
4 Since the automatic machine is very fast, it is necessary to check the quality and weight of the capsules received (quality control). In each capsule powder enters individually and in case of clogging of powder (or large particles) of the powder supply channel, weight failure is possible. It is very difficult to fight this, you need to periodically turn off the machine and check the powder channels.
Very often people think that they buy equipment that should work quickly, but in fact downtime and adjustment eventually make the performance of the machine at the level of semi-automatic.
Now we want to give you some information about the semi-automatic machine. In essence, its advantage is that it lacks all the disadvantages of an automatic machine.
1. The whole process of powder filling with capsules is divided into 3 independent operations.
a) automatic sorting of empty capsules into the mold;
b) filling the capsule body with powder;
c) alignment of the capsule lid with the capsule body and snapping.
The process of automatic sorting of empty capsules into the mold is quite fast (you will see it on the video), at this stage the operator can always see a defective capsule and replace it by hand with another one. This is fast and does not lead to breakage and equipment stoppage.
Additional information
Answer from MINIPRESS:
The next step is to fill the capsule body (the long half) with powder.
A semi-automatic takes significantly more seconds to fill the capsule than an automatic. And the principle of powder feeding is completely different. There is a large hopper, powder is poured into it, not microgranules, then a screw (screw) presses the powder down, the hopper neck approaches the mold and presses the powder into the capsules.
forcibly. I.e. the powder is not self-dumped, but is forced into the capsules. In this case the mold under the hopper neck rotates 360 degrees for a certain time, thus each capsule gets the same amount of powder. Sometimes our customers run the powder under the hopper neck for 2 laps and this allows us to press some powder into the capsules.
The screw hopper saves from buying a granulator, from granulation technology, from many problems with powder preparation. Also screw hopper is a guaranteed equal weight of powder in capsules, no air voids in the powder, etc.
After the mold with the capsule body is filled with powder, the operator puts on the half of the mold with the capsules and aligns the capsules by snapping them together.
To speed up the operation and increase productivity, we advise customers to have 2-3 molds for each capsule size. If you put 2 or 3 operators at the semi-automatic machine, you can make 20000-30000 capsules.
The first operator fills the molds with empty capsules, separates them and passes them to the second operator. When the molds are free of finished capsules, again fills them with empty capsules.
The second operator inserts the molds under the screw hopper and once filled, combines and snaps the capsules together.
We hope you find the above information useful.
Contact us after reviewing it – we will discuss the details of your order.
Order status tracking
Contract #12, the deadline for delivery has already passed. Take action at last. Accelerate Tsibulsky R.G. 22/07/2024 06:10
Hello Jackson, we are on vacation on weekends and are not able to respond to messages. Raise the contract, delivery time of equipment to your warehouse in York to 50 working ( not calendar) days. Action taken. 22/07/2024 06:13
Automatic blister packaging machine for PVC+cardboard LW-35 with delivery to Oklahoma City. We want to track the delivery status. 22/07/2024 06:20
Ethan, hello. The shipment has already arrived. Now it is in the warehouse of the transportation company. Your manager will contact you to clarify the time of delivery to your city. 22/07/2024 06:22
LB-205 horizontal automatic wet alcohol wipes packaging machine delivery status ...thank you 22/07/2024 06:30
Hello Emilia, it is too early to check the status of your order. In 30 days only the epat of production will be completed. 22/07/2024 06:32
The BB-152 liquid filling machine arrived from you today, remember us ? Where's the paperwork? 22/07/2024 06:40
{The original shipping documents will be delivered to Luxembourg City the day after tomorrow. Please send the signed copies to us. 22/07/2024 06:42
Good day, I want tomorrow until 16:30 to get FF-02 tablet and capsule filling machine in Geneva? 22/07/2024 06:50
Good afternoon, Sofia! We have contacted the transportation company, your shipment is arriving in Geneva without delay. Please wait for a call from a representative of Business Lines. 22/07/2024 06:51
Waiting for delivery to Split of a TR-02 hard gelatin capsule polishing machine. What about it? 22/07/2024 07:00
Hello John, on your order we inform you that tomorrow until 15:30 the driver will contact you to clarify the time and place of unloading. 22/07/2024 07:03
You have to pay for delivery to Butrint over and above the delivery amount in the contract ? 22/07/2024 07:10
Hazel, The catalog shows the price with door delivery. The unloading of the equipment, upon receipt of the shipment, will be charged to you separately. 22/07/2024 07:13
HX-6 Plastic Tube Filling and Sealing Machine in Brussels? Price delivery terms and conditions 22/07/2024 07:20
Alexander, good afternoon, we have received your request by email. In 15 minutes we will send you our quotation for this model of equipment. 22/07/2024 07:22
I've been calling your office since this morning, and no one's picking up the phone. 22/07/2024 07:30
Good afternoon, Michael! The office will be open from 9:00 GMT. We'll be in touch. 22/07/2024 07:30
PU-420 flow-pack packaging machine along with 500 kg packaging , delivery to Miami. Please confirm the delivery time. 22/07/2024 07:40
Good afternoon Leo, your shipment has left. Arrival time tomorrow until 14:30. The driver will call you back later. Please organize prompt unloading. 22/07/2024 07:42
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- BOTTLE FILLING AND CAPPING EQUIPMENT
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR COATING TABLETS
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- POWDER GRANULATION EQUIPMENT
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- AUTOMATIC CARTONING MACHINES
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- PERISTALTIC PUMPS DISPENSERS
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- BOTTLE FILLING AND CAPPING EQUIPMENT
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR COATING TABLETS
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- AUTOMATIC CARTONING MACHINES
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- PERISTALTIC PUMPS DISPENSERS