Video review of the model
Our service and customer service
1) TRAINING IN PELLETIZING TECHNOLOGY.
Training on our equipment before purchase is possible. Testing of materials. We provide advice on the organization of production of granulation materials, with a full range of additional equipment and consumables.
2) COMPLETE LABORATORIES OF PHARMACEUTICAL PRODUCTION.
In USA we have a test granulator for production of pilot batches, which we provide to our clients. You can always contact us with your ideas and inquiries. Nowadays, the pelletizer manufacturer can offer equipment for large scale pellet production by all methods.
3) PELLETIZER SUPPLIES.
The products are fully compliant with the new GMP requirements. The production of pelletizers is accompanied by strict quality control, verification of all documentation, well-organized after-sales service of the equipment.
4) SPARE PARTS SUPPLY
The manufacturer can also offer the granulator model according to the customer’s goals and objectives. We will provide assistance in maintenance and repair of any pelletizing equipment. Service center in USA for CIS countries.
Pharmaceutical Glossary
Technical specifications
Response from MINIPRESS:
A unique automatic equipment for filling hard gelatin capsules. The assembled capsules are poured into a common hopper, the machine then orients the capsules into one position and fills the ring shaped cells. The capsules are oriented with their lower parts facing downwards. A vacuum pump is used to separate the capsule into 2 parts. In manual mode, the mold with the bottom halves of the capsules is placed under the powder hopper. The hopper has a screw feed of powder into the capsule. This allows for additional compaction of the powder in the capsule. The weight of all capsules ends up being the same. After all capsules are filled with powder in the mold, the upper and lower parts of the capsule are joined together. Then the finished capsules are poured into the tray. It is possible to download a video and view the entire cycle of operation of the automatic capsule filling machine.
There are 2 modifications in the capsule machines you need. They are a full automatic (what you saw in the video) and a semi-automatic. You can familiarize yourself with the work of the semi-automatic machine at the link.
Our operating experience and opinion on automatic machines will pass on to you as a description of the disadvantages.
1. automatic machines are good to use if you make only one size of capsules on them. The setup process is very delicate and changing from one capsule size to another requires a complete stop of the machine, disassembly of parts, setup, etc. This can be very time consuming and it can be difficult to set up the machine for long periods of time. Ideally one machine for one type of capsule.
2. If you remember the first video, everything happens very quickly there – filling the capsule, combining them and pushing them out. Naturally, the process of filling the capsules themselves with powder takes seconds of time. And this leads to uneven filling of the capsules with powder and inaccurate dosage. The particle size distribution of the powder is also a major problem. For automatic machines it is desirable to use micro-granulated powders with high bulkiness. Conventional powders with medium and low bulkiness are only problems, not production. To turn ordinary powders into microgranules requires the purchase of granulation equipment, mastering and selection of granulation technology for each of your new type of powders. And believe us – time, money and a sea of difficulties.
3. It is worth noting the difficulties associated with the quality of gelatin capsules. Automatic machines are very demanding on the quality and size of the gelatin capsules you want to use. During the capsule production process, the manufacturers themselves may deviate from the dimensions and sell such capsules to wholesalers. You will not be able to use such capsules. Also, if stored poorly, initially normal gelatin capsules may absorb moisture from the air and become deformed. Placing such deformed capsules in an automatic machine will cause the machine to jam, requiring disassembly of the equipment and adjustment.
4 Since the automatic machine is very fast, it is necessary to check the quality and weight of the capsules received (quality control). In each capsule powder enters individually and in case of clogging of powder (or large particles) of the powder supply channel, weight failure is possible. It is very difficult to fight this, you need to periodically turn off the machine and check the powder channels.
Very often people think that they buy equipment that should work quickly, but in fact downtime and adjustment eventually make the performance of the machine at the level of semi-automatic.
Now we want to give you some information about the semi-automatic machine. In essence, its advantage is that it lacks all the disadvantages of an automatic machine.
1. The whole process of powder filling with capsules is divided into 3 independent operations.
a) automatic sorting of empty capsules into the mold;
b) filling the capsule body with powder;
c) alignment of the capsule lid with the capsule body and snapping.
The process of automatic sorting of empty capsules into the mold is quite fast (you will see it on the video), at this stage the operator can always see a defective capsule and replace it by hand with another one. This is fast and does not lead to breakage and equipment stoppage.
Additional information
Answer from MINIPRESS:
The next step is to fill the capsule body (the long half) with powder.
A semi-automatic takes significantly more seconds to fill the capsule than an automatic. And the principle of powder feeding is completely different. There is a large hopper, powder is poured into it, not microgranules, then a screw (screw) presses the powder down, the hopper neck approaches the mold and presses the powder into the capsules.
forcibly. I.e. the powder is not self-dumped, but is forced into the capsules. In this case the mold under the hopper neck rotates 360 degrees for a certain time, thus each capsule gets the same amount of powder. Sometimes our customers run the powder under the hopper neck for 2 laps and this allows us to press some powder into the capsules.
The screw hopper saves from buying a granulator, from granulation technology, from many problems with powder preparation. Also screw hopper is a guaranteed equal weight of powder in capsules, no air voids in the powder, etc.
After the mold with the capsule body is filled with powder, the operator puts on the half of the mold with the capsules and aligns the capsules by snapping them together.
To speed up the operation and increase productivity, we advise customers to have 2-3 molds for each capsule size. If you put 2 or 3 operators at the semi-automatic machine, you can make 20000-30000 capsules.
The first operator fills the molds with empty capsules, separates them and passes them to the second operator. When the molds are free of finished capsules, again fills them with empty capsules.
The second operator inserts the molds under the screw hopper and once filled, combines and snaps the capsules together.
We hope you find the above information useful.
Contact us after reviewing it – we will discuss the details of your order.
Order status tracking
LW-35 automatic PVC+cardboard blister packaging machine has been on the road for 30 days. What news ? 23/08/2024 15:52
Hello Harper, We are on time, tomorrow until 12:30 a driver will contact you about unloading. 23/08/2024 15:52
Horizontal granulator for organic fertilizers JU-80, the price is up to date ? Delivery time to Riga? Urgent. 23/08/2024 16:02
Ethan, Please read carefully the description of this model in our catalog. Prices are current. Timing 1-1.5 months. 23/08/2024 16:02
For shipping to Saint Petersburg do you have to pay anything extra ? 23/08/2024 16:12
Good day Penelope, In our catalog, all prices are inclusive of shipping to the customer's door. Delivery to Saint Petersburg is included. 23/08/2024 16:13
Hello, is it possible to buy your blistering machine for tablets and capsules MN-80 1 piece with delivery to Tucson ( Europe) ? How much time for delivery ? 23/08/2024 16:22
Aiden, hello! We have many customers from your city. Delivery to this region is made by EMC. 23/08/2024 16:22
Rotary tablet press RZK-25 I want to order with delivery to Berlin 23/08/2024 16:32
Good day, Sophia We have checked the information on your request, unfortunately the factory has stopped production of this model of equipment. Send to the mail a description of your task, or contact your manager. We will help in any case with the choice. 23/08/2024 16:34
Please advise the delivery status of the order. Desktop ampoule sealing machine RF-01 delivery to Atlanta. Thank you. 23/08/2024 16:42
Scarlett, Checked delivery status , your shipment is in transit warehouse in Shanghai. Delivery to Atlanta is scheduled for the day after tomorrow. Please notify us upon receipt. 23/08/2024 16:43
Good afternoon, we have contracted you to deliver a GK-40 dry powder granulator to Budapest, do you deliver to the terminal or to the actual address? 23/08/2024 16:52
Hello Michael, we deliver all over USA including to Budapest . The price in the catalog includes any delivery our customer asks for. 23/08/2024 16:53
HX-9 plastic tube filling and sealing machine bought a month ago, arrival status in Tossa de Mar. 23/08/2024 17:02
Hello Aurora, Delivery status checked, tomorrow until 18: 30 is arriving at Tossa de Mar . The driver will call you beforehand. 23/08/2024 17:03
The MZ-10 expiration date and date handheld printer has still not been delivered. The driver did not answer and dropped calls yesterday. 23/08/2024 17:12
Hello Henry, Transportation has advised that In the afternoon driver will definitely deliver the box to your address. We apologize. 23/08/2024 17:15
Good afternoon, we have contracted you to deliver a GK-40 dry powder granulator to Paris, do you deliver to the terminal or to the actual address? 23/08/2024 17:22
Hello Harper, we ship all over Europe and the US including to Paris . The price in the catalog includes any delivery our customer asks for. 23/08/2024 17:23
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR COATING TABLETS
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- BOTTLE FILLING AND CAPPING EQUIPMENT
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- AUTOMATIC CARTONING MACHINES
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- PERISTALTIC PUMPS DISPENSERS
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR COATING TABLETS
- BOTTLE FILLING AND CAPPING EQUIPMENT
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- AUTOMATIC CARTONING MACHINES
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- PERISTALTIC PUMPS DISPENSERS
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES