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The homogenizer is the central unit of the machine. Its high-speed rotor-stator system disperses and homogenizes liquid and medium-viscous products. Particles of solids and liquids are finely distributed and dispersed between the stationary stator and the rotating rotor. The pumping action of the homogenizer ensures that the product is transported back to the vessel via a circulation pipe. A low-speed scraper agitator with movable scrapers rotates in the working vessel with (or without) a heating or cooling jacket. The scraper agitator supports the mixing and circulation of the product. Its movable scraper plates continuously scrape product from the inside of the vessel, preventing product settling and improving heat transfer. A fixed interceptor – a flow damper – enhances the mixing effect. From the conical outlet of the vessel, the product is directed back into the homogenizer. During the entire process, a vacuum pump continuously vacuums the vessel and degasses the product. After venting the vessel, the final product is discharged through a multi-way valve in the circulation line. The washing liquid is fed into the working tank via a C1P nozzle.
FrymaKoruma manufactures MaxxD vacuum production units in several sizes with working tank volumes from 3 to 1500 liters. Obviously, the long experience of the German-Swiss company Fryma Koruma in the development of technological solutions and production of equipment for the pharmaceutical, cosmetic and food industries can be used by representatives of the USAn pharmaceutical industry to create modern production facilities that meet the GMP standard.
Pharmaceutical Glossary
Technical specifications
The main components of the MaxxD system are the working tank and the mixing system. The successful combination of the tank and the mixing system ensures a high throughput of the plant as well as a high product quality. The tank has a smooth surface, which makes cleaning the system much easier. Due to the cone shape and the optimal geometric proportions of the tank, the product flows easily down the tank walls. Homogenization system. One of the main devices of the MaxxD is the homogenizer, which grinds the product, directs its flow and discharges the batch of finished product. The speed of the homogenizer can be adjusted. Recirculation line. A vacuum system that is economical to operate and environmentally friendly. A water ring vacuum pump supplies liquid and dry components to the homogenizer through the feed hoppers. The vacuum level is fully controlled throughout the entire production phase. Flushing of the vacuum system and vacuum pump is provided for sanitary purposes. Accessible interface. The easy-to-use MaxxD control system can integrate stored process parameters. The main unit of the MaxxD is the Fryma Cogita linear homogenizer. The linear homogenizer is characterized by excellent performance and full compliance with sanitary regulations. The optimal structure of the homogenizer’s working chamber completely eliminates product stagnation and simplifies the washing process. Design of the Fryma Koruma linear homogenizer.
Additional information
The homogenizer is based on the principle of a multi-chamber rotor-stator system, which is the optimal solution for the production of emulsions and suspensions. The product is fed into the first chamber, the product premixing zone, by means of a pump. The product then enters the dispersion zone and then the rotor-stator gear system, where the product is pulverized. Excellent product quality is achieved due to the high shear force generated in the rotor-stator gap and the high turbulence at the rotor outlet. In emulsion production, the fat bead size reaches up to 1 µm. In suspension dispersion, powders and solids are moistened, deagglomerated and homogenized until the desired product quality is obtained. The homogenizer is designed to be used in a production line. The design of the Fryma Koruma MaxxD process unit is a vacuum mixer system. At the beginning of the process, a vacuum pump is started and vacuumizes the process vessel. Liquid and dry substances are sucked through the product inlets into the mixing zone of the homogenizer under low pressure. This vacuum supply ensures that the entire product volume for a single dosage is sucked in within a few minutes. The product inlets are located on the mixing chamber of the homogenizer, allowing immediate mixing of liquid ingredients as well as immediate moistening and dispersion of powders.
Order status tracking
Roman hello, what about the automatic filling and sealing machine for sterile ampoules ABF-4D-1, invoice #101. 22/07/2024 06:57
Good afternoon, Isabella! We are making a request to the manufacturer. Tomorrow we will send photos and video of testing to your e-mail. 22/07/2024 06:57
Roman, our company bought VL-100 V-shaped powder mixer, but it is not enough for us, can we return it and exchange it for V-300 model? 22/07/2024 07:07
Logan, good afternoon. When we corresponded with you, I warned you that this is a model with a small load. Unfortunately we can not pick up the equipment. As an option, we will offer our customers with a discount. 22/07/2024 07:08
Can your technician come to Saint Petersburg? We need technologist consultation and assistance. 22/07/2024 07:17
Elizabeth, We have already received your email. A technician in the interval from 14:00-16:00 will contact you. Don't worry. 22/07/2024 07:20
YR-90 dry and wet powder granulator YR-90 month has already passed. Hurry up the factory. 22/07/2024 07:27
Aiden, good afternoon. The factory has shipped your equipment to our representative, now is forming a consolidated shipment for shipment to customs. We will keep you informed. 22/07/2024 07:28
I would like to discuss the purchase of model FK-05 - capping and screw cap machine. 22/07/2024 07:37
Good day. You can call on tel. +79853643808 or to the mail specified on the site. Owen, this chat is only for tracking shipments. 22/07/2024 07:40
PU-420 flow-pack packaging machine along with 500 kg packaging , delivery to Boston. Please confirm the delivery time. 22/07/2024 07:47
Good afternoon Ella, your shipment has left. Arrival time tomorrow until 16:30. The driver will call you back later. Please organize prompt unloading. 22/07/2024 07:47
We received our order (BG-150 film coating boiler) in the box there was no spraying nozzle !!! 22/07/2024 07:57
Hello Lucy, we checked with the factory. Your nozzle was not received in time for the shipment of the main machine. We will now deliver it to you by DHL express mail. 22/07/2024 07:59
The BB-152 liquid filling machine arrived from you today, remember us ? Where's the paperwork? 22/07/2024 08:07
{The original shipping documents will be delivered to Luxembourg City in the interval from 14:00-16:00. Please send the signed copies to us. 22/07/2024 08:10
HX-9 plastic tube filling and sealing machine bought a month ago, arrival status in St. Gallen. 22/07/2024 08:17
Hello Layla, Delivery status checked, tomorrow until 15:30 is arriving at St. Gallen . The driver will call you beforehand. 22/07/2024 08:21
Automatic blister packaging machine for PVC+cardboard LW-35 with delivery to New York. We want to track the delivery status. 22/07/2024 08:27
Penelope, hello. The shipment has already arrived. Now it is in the warehouse of the transportation company. Your manager will contact you to clarify the time of delivery to your city. 22/07/2024 08:29
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR COATING TABLETS
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- BOTTLE FILLING AND CAPPING EQUIPMENT
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- FLOW-PACK PACKAGING MACHINES
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- AUTOMATIC CARTONING MACHINES
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- PERISTALTIC PUMPS DISPENSERS
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- BOTTLE FILLING AND CAPPING EQUIPMENT
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR COATING TABLETS
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- POWDER GRANULATION EQUIPMENT
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- AUTOMATIC CARTONING MACHINES
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- PERISTALTIC PUMPS DISPENSERS
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES