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Modern capabilities of tablet presses

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Modern capabilities of tablet presses

Many pharmaceutical equipment companies are constantly working on improving the tablet presses and their components. Recently, FETTE (Germany) has improved the rotary tablet press by using a segmented matrix disk instead of traditional dies. Instead of 47 dies and 47 screws, only 3 segments are used, which gives clear advantages such as: high productivity – up to 311 thousand tablets per hour; less time spent for product changeover – no need to adjust individual dies; reduced cleaning time, as the number of parts is reduced and there are no hard-to-clean holes; lower tablet ejection force – due to reduced friction on the die walls; 5-6 times longer service life due to the segments made of high-alloy steel and lower tensile forces; and a higher production life due to the use of the segmented die disk. Due to its clear advantages, the presented innovative technology has been successfully implemented in pharmaceutical production.

Whatever your challenge, MINIPRESS is ready to take it on. We are more powerful than many competitors and our service is much more convenient. We provide our customers with impressive terms and amazingly fast turnaround time. Our specialists use the most advanced technologies in the world to select various equipment. We have everything you need for modern production of any level. And even more.

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  • Information updated : 08 / 11 / 2024
  • In stock
  • Manufacturer : 1 year for Modern capabilities of tablet presses

Model: Tablet press capabilities

Expert Services Index

  1. Step-by-step assessment of your task by experts and a detailed discussion of solution options within 24 hours.
  2. Company selection manufacturer and negotiations with selected provider.
  3. Selection, optimal for the client, payment scheme and delivery time.
  4. Assume responsibility and risks for delivery, insurance and customs cargo clearance in USA. Further transit to countries.
  5. Receiving and checking equipmentbefore sending with a video report.
  6. On arrival in USA delivery of equipment to your door.
  7. Consultation from our specialist with 20 years of experience throughout the life of the equipment.
  8. Export to any world countries. Air, sea and road transport with the necessary documents.
  9. Equipment on lease with an advance payment of 10%. Convenient payment schedule. No limit. Approval for three documents: passport, lease agreement and extract. We cooperate with leasing companies.

If you did not find the equipment you need in our catalog, then call +79853643808 or make a request in the tab “Request a Call” and we will definitely offer you what you were looking for, or we will select similar equipment that will suit not only the technical characteristics, but also the price.
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FETTE has developed the new 102i rotary laboratory press, which allows the production of two- and three-layer tablets. An automatic rotary tedder loads the dies. The cam of the tablet ejector is automatically pneumatically set to the upper position before pressing the last layer. A further feature of the 1021 press is a sensor holder for near infrared spectroscopy, which is provided for determining the active ingredient content of the pressed tablet. MANESTY also offers a range of modular control systems for automatic control and monitoring of the tablet production process. These include control systems, one of which measures the pressing force and weight of the tablets. This reduces losses, increases output, and improves process reliability and tablet quality. All the efforts of modern pharmaceutical equipment manufacturers are aimed at producing high quality tablets.

Pharmaceutical Glossary

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Technical specifications

In recent years, the performance of tablet presses has improved significantly due to advances in mechanical and electrical engineering. The newly developed heavy-duty machines are capable of producing huge quantities of tablets. The security of tablet presses is becoming more and more important. For many foreign and domestic companies, ease of cleaning is an increasingly important criterion in the operation of equipment, so many pharmaceutical companies use WiP (Wash in Place) technology, which reduces cleaning time by several times. Quick and easy in-process readjustment of the tablet press is also an important criterion for many pharmaceutical companies. In the IMA/KILIAN Synthesis tablet press, the upper press rollers are mounted on swivel supports. This allows for easy maintenance and cleaning of the pressing area as well as a quick change of the matrix table. The working area is completely isolated by means of special seals, which prevents the product from entering the mechanical area of the machine.

Additional information

The tablet output tray is also designed on a swivel hinge, providing optimal access to the output area, which simplifies maintenance and cleaning of the equipment. The parameters of the tablet press can be analyzed using a special APT program. The program is a system for designing, analyzing and controlling production processes by repeatedly evaluating critical quality and technical parameters of raw materials, intermediate products and the processes themselves in order to improve the quality of the final product. Product control on the line is only one small part of a larger analytical system. This is where NIR technology has recently come to the forefront. To meet customer demands, IMA has already equipped some of its presses with a NIR system to monitor tablet homogeneity. FETTE has also integrated analytical components into tablet presses and their peripherals. Examples include measuring the pressing force inside the press, determining the weight, hardness, diameter and thickness of the tablet, and analyzing the active ingredient at the periphery.

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