MEDICINE MANUFACTURING FROM EXPERTS

How to organize the production of pellets?

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About granulation. By themselves, dry powder particles do not form into granules. The powder should be moistened with a liquid with a binder added to it. It can be powdered sugar, an aqueous solution of gelatin and a bunch of other substances that ensures the gluing of particles together. That is, you need to take a powder and some liquid with a bonding agent. Then you need to gradually inject this liquid into the powder through the sprayer, while stirring. Then the moistened mass needs to be granulated.

How to organize filling into cellular packaging?

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1. The critical part. The text was logical only to the point where the required productivity of 150,000 pieces per month is indicated. You will probably be surprised, but if you take 25 working days, then it’s only 6000 pieces per day. And if we assume an 8-hour working day, then you only need to pour 750 bottles per hour. What lines of automatic lines are you talking about??? The more or less automatic line is from 2000 vials per hour. You won’t have anything to download it with. And pay a lot of money to turn on the line for 8 hours a month. With your volumes, one grandmother will be enough, who will use semi-automatic desktop machines especially slowly. By the way, the…

How to organize the production of gelatin powder capsules?

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Here is some list of questions to consider when choosing a capsule filling machine. 1. Do you have ready–made raw materials to pack it into capsules, or do you need to prepare this raw material additionally (for example, to grind it into a homogeneous mass, or mix it with other powders)??? Capsules come in various standard sizes for example 00,0,1,2,3,4 2.Have you already decided on the size of the capsules that you will use ??? This is important in the selection of equipment! 3. How many capsules per hour do you plan to produce???

How to organize the counting and packing of capsules?

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There are, of course, counters-packers of capsules in cans. You need to understand what performance is required. The whole process of filling powder with capsules is divided into 3 independent operations: a) automatic sorting of empty capsules into a mold. b) filling the capsule body with powder c) combining the capsule lid with the body and snapping. The process of automatic sorting of empty capsules into a mold takes place quite quickly (you will see this in the video) at this stage, the operator can always see a defective capsule and replace it with a good one with his hands. This is fast and does not lead to equipment breakdown and shutdown.

How to organize the tabletting of powder?

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Choose the press model that suits you in terms of price and performance. That’s enough to get started. You will have a press, you already have powder. Start the pressing process. As problems arise, we will solve them with my help. Any press can make 10-20 tablets.

How to organize the production of boyles and sugar tablets?

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BOILIES. Unfortunately, you did not specify what size boilies you want to make. What productivity per hour you need. About the use of materials for boilies. Everything you ask needs to be checked in real conditions. Mix these materials, give them different viscosity, density, etc. If you choose the right consistency, what can be solved with the production of any other similar plastic mass.

How to organize the production of tablets for dishwashers?

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You are going to press dishwasher tablets or for washing machines. And, as it happens, you encounter this for the first time. Pressing of such tablets is a simple process, but there are all sorts of points about which I must warn you. Moment 1. The composition of such powders, which are pressed into tablets, includes a lot of surfactants (surfactants). Which are the detergent components. Such surfactants, when in the air, absorb moisture, which leads to the active adhesion of the powder to the walls of the punches. You need to be mentally prepared for the fact that there may be difficulties and you will need to change, select the composition of your powder mixture. It is far from easy and not easy.

How to organize the production of boyles?

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On machines for boilies. I recommend you this model for balls of 5 and 10 mm. The cost, taking into account the replacement equipment, is 6000 USD, the price includes delivery to the door. For balls with a diameter of 15.20 and 25 mm, you need to take separate machines. It does not work to make replaceable shafts. The cost of each car is 3000 USD The price includes delivery to the door.

HOW TO ORGANIZE THE PRODUCTION OF CAPSULES AND TABLETS PACKAGING?

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1. There are, of course, counters-packers of capsules in cans. You need to understand what performance is required. Here’s an example. 2. Regarding the powder packers in capsules, I would recommend this option to you – the best one. 1. The whole process of filling powder with capsules is divided into 3 independent operations. a) automatic sorting of empty capsules into a mold. b) filling the capsule body with powder c) combining the capsule lid with the body and snapping. The process of automatic sorting of empty capsules into a mold takes place quite quickly (you will see this in the video) at this stage, the operator can always see a defective capsule and replace it with a good one with his hands. This is…

HOW TO ORGANIZE THE GRINDING AND MIXING OF POWDERS?

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Here are my tips for you. 1. Let’s start with grinding. What is the initial particle fraction (size) of your materials, and what fraction do you want to get at the output? According to your performance, I can offer an excellent compact and inexpensive option. Available in stock in USA. Delivery time is 4-5 days after payment. A video about the design at the bottom of the description on the site. Our mill allows you to grind with fraction control, there are replaceable sieves with several types of cells of your choice. Whatever task you have in front of you, MINIPRESS is ready to take it up. We are more powerful than many competitors and our service is much more convenient. We provide our clients…