MEDICINE MANUFACTURING FROM EXPERTS

How to organize the batching of powder?

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On machines for boilies. I recommend you this model for balls of 5 and 10 mm. The cost, taking into account the replacement equipment, is 6000 USD, the price includes delivery to the door. For balls with a diameter of 15.20 and 25 mm, you need to take separate machines. It does not work to make replaceable shafts. The cost of each car is 3000 USD The price includes delivery to the door.

How to organize the packing of powder into bags?

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Mixing the powder. You need to understand exactly what type of powder mixer you need. I see that you have a 5% corn syrup supplement. Syrup, as I understand it, in liquid form. This creates a big problem with high-quality mixing with dry powder, and later with its packing into bags.

How to organize the counting and packing of capsules?

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There are, of course, counters-packers of capsules in cans. You need to understand what performance is required. The whole process of filling powder with capsules is divided into 3 independent operations: a) automatic sorting of empty capsules into a mold. b) filling the capsule body with powder c) combining the capsule lid with the body and snapping. The process of automatic sorting of empty capsules into a mold takes place quite quickly (you will see this in the video) at this stage, the operator can always see a defective capsule and replace it with a good one with his hands. This is fast and does not lead to equipment breakdown and shutdown.

How to organize the tabletting of powder?

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Choose the press model that suits you in terms of price and performance. That’s enough to get started. You will have a press, you already have powder. Start the pressing process. As problems arise, we will solve them with my help. Any press can make 10-20 tablets.

How to organize the production of boyles and sugar tablets?

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BOILIES. Unfortunately, you did not specify what size boilies you want to make. What productivity per hour you need. About the use of materials for boilies. Everything you ask needs to be checked in real conditions. Mix these materials, give them different viscosity, density, etc. If you choose the right consistency, what can be solved with the production of any other similar plastic mass.

How to organize the production of tablets for dishwashers?

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You are going to press dishwasher tablets or for washing machines. And, as it happens, you encounter this for the first time. Pressing of such tablets is a simple process, but there are all sorts of points about which I must warn you. Moment 1. The composition of such powders, which are pressed into tablets, includes a lot of surfactants (surfactants). Which are the detergent components. Such surfactants, when in the air, absorb moisture, which leads to the active adhesion of the powder to the walls of the punches. You need to be mentally prepared for the fact that there may be difficulties and you will need to change, select the composition of your powder mixture. It is far from easy and not easy.

How to organize the production of boyles?

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On machines for boilies. I recommend you this model for balls of 5 and 10 mm. The cost, taking into account the replacement equipment, is 6000 USD, the price includes delivery to the door. For balls with a diameter of 15.20 and 25 mm, you need to take separate machines. It does not work to make replaceable shafts. The cost of each car is 3000 USD The price includes delivery to the door.

How to organize the production of gelatin powder capsules?

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Here is some list of questions to consider when choosing a capsule filling machine. 1. Do you have ready–made raw materials to pack it into capsules, or do you need to prepare this raw material additionally (for example, to grind it into a homogeneous mass, or mix it with other powders)??? Capsules come in various standard sizes for example 00,0,1,2,3,4 2.Have you already decided on the size of the capsules that you will use ??? This is important in the selection of equipment! 3. How many capsules per hour do you plan to produce???

DRAGEE COATINGS ON TABLETS, DRAGEES, CAPSULES, NUTS, CHEWING GUMS

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The term “coated coating” comes from the French word “dragee” and means “applying a sugar coating”. A drained tablet consists of a core tablet containing a medicinal substance (substance) and a coating containing several excipients. The core tablet must be mechanically strong. Tablets to be drained should not have a flat shape to avoid sticking together. Let’s consider one of the old methods of coating — sugar coating. Sugar coating is an effective way of applying large layers of coatings, primarily to mask the taste. This type of coating is used for temperature-sensitive and brittle solid dosage forms. The first stage of this technology is the spraying of a solution for spraying onto a particle (tablet, pellet). The air supplied to the device evaporates the…

HOW TO ORGANIZE THE PACKING OF POWDER INTO BAGS?

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1. Mixing the powder. You need to understand exactly what type of powder mixer you need. I see that you have a 5% corn syrup supplement. Syrup, as I understand it, in liquid form. This creates a big problem with high-quality mixing with dry powder, and later with its packing in bags. I suggest you the following course of action: a) Buy a small paddle mixer for 20 liters or a little more – or a pastry dough mixer. In it, mix your 5% syrup with a small amount of any powder from your list. Then dry it, grind it into powder and inject it dry into the bulk of the powder. b) Buy a large mixer for 200 liters for mixing dry powder. It…