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The homogenizer is the central unit of the machine. Its high-speed rotor-stator system disperses and homogenizes liquid and medium-viscous products. Particles of solids and liquids are finely distributed and dispersed between the stationary stator and the rotating rotor. The pumping action of the homogenizer ensures that the product is transported back to the vessel via a circulation pipe. A low-speed scraper agitator with movable scrapers rotates in the working vessel with (or without) a heating or cooling jacket. The scraper agitator supports the mixing and circulation of the product. Its movable scraper plates continuously scrape product from the inside of the vessel, preventing product settling and improving heat transfer. A fixed interceptor – a flow damper – enhances the mixing effect. From the conical outlet of the vessel, the product is directed back into the homogenizer. During the entire process, a vacuum pump continuously vacuums the vessel and degasses the product. After venting the vessel, the final product is discharged through a multi-way valve in the circulation line. The washing liquid is fed into the working tank via a C1P nozzle.
FrymaKoruma manufactures MaxxD vacuum production units in several sizes with working tank volumes from 3 to 1500 liters. Obviously, the long experience of the German-Swiss company Fryma Koruma in the development of technological solutions and production of equipment for the pharmaceutical, cosmetic and food industries can be used by representatives of the USAn pharmaceutical industry to create modern production facilities that meet the GMP standard.
Pharmaceutical Glossary
Technical specifications
The main components of the MaxxD system are the working tank and the mixing system. The successful combination of the tank and the mixing system ensures a high throughput of the plant as well as a high product quality. The tank has a smooth surface, which makes cleaning the system much easier. Due to the cone shape and the optimal geometric proportions of the tank, the product flows easily down the tank walls. Homogenization system. One of the main devices of the MaxxD is the homogenizer, which grinds the product, directs its flow and discharges the batch of finished product. The speed of the homogenizer can be adjusted. Recirculation line. A vacuum system that is economical to operate and environmentally friendly. A water ring vacuum pump supplies liquid and dry components to the homogenizer through the feed hoppers. The vacuum level is fully controlled throughout the entire production phase. Flushing of the vacuum system and vacuum pump is provided for sanitary purposes. Accessible interface. The easy-to-use MaxxD control system can integrate stored process parameters. The main unit of the MaxxD is the Fryma Cogita linear homogenizer. The linear homogenizer is characterized by excellent performance and full compliance with sanitary regulations. The optimal structure of the homogenizer’s working chamber completely eliminates product stagnation and simplifies the washing process. Design of the Fryma Koruma linear homogenizer.
Additional information
The homogenizer is based on the principle of a multi-chamber rotor-stator system, which is the optimal solution for the production of emulsions and suspensions. The product is fed into the first chamber, the product premixing zone, by means of a pump. The product then enters the dispersion zone and then the rotor-stator gear system, where the product is pulverized. Excellent product quality is achieved due to the high shear force generated in the rotor-stator gap and the high turbulence at the rotor outlet. In emulsion production, the fat bead size reaches up to 1 µm. In suspension dispersion, powders and solids are moistened, deagglomerated and homogenized until the desired product quality is obtained. The homogenizer is designed to be used in a production line. The design of the Fryma Koruma MaxxD process unit is a vacuum mixer system. At the beginning of the process, a vacuum pump is started and vacuumizes the process vessel. Liquid and dry substances are sucked through the product inlets into the mixing zone of the homogenizer under low pressure. This vacuum supply ensures that the entire product volume for a single dosage is sucked in within a few minutes. The product inlets are located on the mixing chamber of the homogenizer, allowing immediate mixing of liquid ingredients as well as immediate moistening and dispersion of powders.
Order status tracking
You have to pay for delivery to Ljubljana over and above the delivery amount in the contract ? 08/05/2024 02:25
Samuel, The catalog shows the price with door delivery. The unloading of the equipment, upon receipt of the shipment, will be charged to you separately. 08/05/2024 02:28
When purchasing the RY-200 centrifugal type powder granulator, I asked for tests on our powder 08/05/2024 02:35
Hello Penelope, Please send 2 kg of your raw material to the address given to you by Natalia. After the test, the engineer will inform you about the results. 08/05/2024 02:38
Automatic blister packaging machine for PVC+cardboard LW-35 with delivery to Riverside. We want to track the delivery status. 08/05/2024 02:45
Layla, hello. The shipment has already arrived. Now it is in the warehouse of the transportation company. Your manager will contact you to clarify the time of delivery to your city. 08/05/2024 02:45
PU-420 flow-pack packaging machine along with 500 kg packaging , delivery to Philadelphia. Please confirm the delivery time. 08/05/2024 02:55
Good afternoon Ruby, your shipment has left. Arrival time the day after tomorrow. The driver will call you back later. Please organize prompt unloading. 08/05/2024 02:55
We have sent to info@minipress.ru photos of the damaged box with induction welding membrane machine FG-08. Please call back. 08/05/2024 03:05
Good day, Avery! Damage to the packaging is unfortunately a common practice in transportation. Please carefully unpack the shipment and send us a series of photos. We will take a look and take action. 08/05/2024 03:07
When purchasing the RY-200 centrifugal type powder granulator, I asked for tests on our powder 08/05/2024 03:15
Hello James, Please send 2 kg of your raw material to the address given to you by Natalia. After the test, the engineer will inform you about the results. 08/05/2024 03:16
PU-420 flow-pack packaging machine along with 500 kg packaging , delivery to Kansas City. Please confirm the delivery time. 08/05/2024 03:25
Good afternoon Penelope, your shipment has left. Arrival time tomorrow until 16:30. The driver will call you back later. Please organize prompt unloading. 08/05/2024 03:25
Good afternoon! semi-automatic liquid filling machine in barrels DF-13 , a copy of the payment is sent to the post. Start the order to work. 08/05/2024 03:35
Zoe, good afternoon! We have seen your payment, we receive SMS from the bank. Please send drawings of barrels and answers to our questions in correspondence. 08/05/2024 03:39
The BB-152 liquid filling machine arrived from you today, remember us ? Where's the paperwork? 08/05/2024 03:45
{The original shipping documents will be delivered to Luxembourg City tomorrow until 18: 30. Please send the signed copies to us. 08/05/2024 03:45
Vacuum lyophilic freeze dryer LG-30, can we get faster than the contract ? 08/05/2024 03:55
Hello Layla, Shipments go through several time stages. Manufacturing, delivery from the factory to the warehouse in Beijing or Shanghai, waiting for batch collection, customs clearance and delivery. It's hard to predict. 08/05/2024 03:58
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- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR COATING TABLETS
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- AUTOMATIC CARTONING MACHINES
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- DESKTOP EQUIPMENT FOR MIXING POWDERS
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- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
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- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- PERISTALTIC PUMPS DISPENSERS
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR COATING TABLETS
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- BOTTLE FILLING AND CAPPING EQUIPMENT
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- AUTOMATIC CARTONING MACHINES
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- PERISTALTIC PUMPS DISPENSERS
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS