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Encapsulation technologies in production

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  • Microcapsules with oil
  • Encapsulation technologies
  • Microcapsule
  • Encapsulation of substances
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  • Vials for packaging emulsions

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Encapsulation technologies in production

A modern manufacturer of pharmaceuticals is constantly developing technologies for obtaining multicomponent medecine with specific properties,
mastering new technologies, the main task of which is to ensure safety and increase the effectiveness of medecine. One of the most promising methods of regulating the properties of medecine substances is encapsulation in a shell. It is worth emphasizing that encapsulation technologies have a rich history and are widely used not only in the chemical-pharmaceutical industry, but also in the chemical, food, agriculture and other industries. This chapter provides the reader with an overview of encapsulation technologies, some of which can be applied in the production of solid, dosage forms and others in the production of soft, liquid, and gaseous forms. Encapsulation (from Latin capsula – box) is the encapsulation of small solid particles, their aggregates (granules) or liquid droplets in a thin, sufficiently strong shell or in a matrix with various specified properties – permeability, melting point, ability to dissolve or not dissolve in different media, etc. Encapsulation is the process of encapsulation of small solid particles, their aggregates (granules) or liquid droplets in a thin, sufficiently strong shell or in a matrix with various specified properties. The pharmaceutical industry distinguishes between encapsulation processes in gelatin capsules of large sizes (0.5-1.5 cm) and microencapsulation processes, which allow to obtain capsules of 10-1-10-4 cm in size. Encapsulation of medecine is carried out for the following purposes: to protect unstable medecine from harmful environmental factors (vitamins, antibiotics, enzymes, vaccines, serums, etc.); to mask the taste of bitter and nauseating medecine; to ensure the release of medecine in a certain area of the gastrointestinal tract (intestine-soluble microcapsules); to ensure the prolonged action of the medecine, namely, to maintain a certain level of the active ingredient in the organism; to provide a certain level of the active ingredient in the body.

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  • Information updated : 09 / 11 / 2024
  • In stock
  • Manufacturer : 1 year for Encapsulation technologies in production

Model: Encapsulation technologies

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One of the most important factors is the intended use of the product, which determines the conditions under which the encapsulated substance is used and its properties are manifested. This determines the choice of film-forming material and the resulting choice of microencapsulation medium. Slow release of the substance by diffusion requires the use of a film-forming material that swells rather than dissolves in the medium in which the microcapsules are used. On the other hand, rapid release can be achieved by selecting a film-forming material that is soluble, meltable or brittle. A further factor is the stability and solubility of the encapsulated substance under microencapsulation conditions. The instability of many substances even at a slight increase in temperature (enzymes, some vitamins, volatile liquids) limits the possibility of using methods involving heating. Methods based on the separation of liquid phases (methods of formation of a new phase from solutions) can be an alternative in this case. In this case, the properties of the substance will determine the choice of dispersion medium and dispersed phase. Of great importance is the cost of the process, so preference is given to methods involving a smaller number of stages and carried out in a continuous mode. The required size of the microcapsules, the content of the encapsulated substance and the efficiency of microencapsulation are also important factors. The above classification of microencapsulation methods, which is based on the nature of the processes occurring during microencapsulation, is rather conventional. In practice, a combination of different methods is often used. Below we will consider the most frequently used in the chemical-pharmaceutical industry methods of microencapsulation.

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Technical specifications

The main component of microcapsules – the substance to be encapsulated – can be in any aggregate state – liquid, solid, gaseous. The existing methods provide the possibility of microencapsulation of both lyophilic and lyophobic substances. The contents of microcapsules may include an inert filler, which is the medium in which the substance was dispersed in the process of microencapsulation, or is necessary for the subsequent functioning of the active substance. The content of the encapsulated substance in the microcapsules is typically 50-95% of the weight of the capsules. This value may vary depending on the technology and conditions of production, the required ratio of shell material and encapsulated substance, as well as on other process parameters: temperature, degree of dispersion, viscosity of the medium, presence of surfactants, etc. The term “microcapsules” or “nanocapsules” can refer to many different structures. One can use molecules within which the active ingredient is trapped, as well as complexes of complex molecules from which nanocapsules or nanospheres are formed. Nanoencapsulation is said to occur when the size of the molecules is less than a few micrometers. When the size of the molecules is less than one millimeter, we speak of microencapsulation. Different classes of substances can be used as shell material or encapsulating matrix: Waxes and lipids: beeswax, candelilla and carnuba waxes, wax emulsions, glycerol distearate, natural and modified fats. Proteins: gelatin, wheat proteins, soy proteins, zein, gluten, etc. Both proteins themselves and their modifications are used. Carbohydrates: starches, maltodextrins, chitosan, sucrose, glucose, ethyl cellulose, acetate cellulose, alginates, etc.

Additional information

Degradable polymers: polypropylene, polyvinyl acetate, polystyrene, polybutadiene, etc. The choice of material of shells or encapsulating matrix depends on the purpose, properties and method of release of the encapsulating agent, as well as on the chosen method of microencapsulation. The contents of microcapsules can be released by mechanical destruction of the shells under pressure, by friction, ultrasonic action, melting, by rupture from the inside by vapors or gaseous substances released under changing external conditions, by interaction of the shell substance with the medium when dissolved in it, as well as by diffusion of the contents when the capsule walls swell in the surrounding liquid. Existing methods of microencapsulation can be divided into three main groups: Physical methods of microencapsulation are based on methods of forming shells by mechanical techniques. This group of methods includes fluidized bed coating, extrusion using centrifuges or through tube-in-tube forming devices, vapor condensation (vacuum spraying). Chemical methods are based on chemical transformations leading to film-forming material, namely – formation of a new phase by cross-linking of polymers, poly condensation and polymerization. Both high molecular weight substances (oligomers or polymers) and low molecular weight substances can be subjected to chemical transformations. Physicochemical methods include coacervation, precipitation of film-forming polymer from aqueous medium by adding a component that reduces its solubility, formation of a new phase by temperature change, evaporation of a volatile solvent, solidification of melts in liquid media, extraction substitution, spray drying, and physical adsorption. When selecting a microencapsulation method, several major factors must be considered.

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