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One of the most important factors is the intended use of the product, which determines the conditions under which the encapsulated substance is used and its properties are manifested. This determines the choice of film-forming material and the resulting choice of microencapsulation medium. Slow release of the substance by diffusion requires the use of a film-forming material that swells rather than dissolves in the medium in which the microcapsules are used. On the other hand, rapid release can be achieved by selecting a film-forming material that is soluble, meltable or brittle. A further factor is the stability and solubility of the encapsulated substance under microencapsulation conditions. The instability of many substances even at a slight increase in temperature (enzymes, some vitamins, volatile liquids) limits the possibility of using methods involving heating. Methods based on the separation of liquid phases (methods of formation of a new phase from solutions) can be an alternative in this case. In this case, the properties of the substance will determine the choice of dispersion medium and dispersed phase. Of great importance is the cost of the process, so preference is given to methods involving a smaller number of stages and carried out in a continuous mode. The required size of the microcapsules, the content of the encapsulated substance and the efficiency of microencapsulation are also important factors. The above classification of microencapsulation methods, which is based on the nature of the processes occurring during microencapsulation, is rather conventional. In practice, a combination of different methods is often used. Below we will consider the most frequently used in the chemical-pharmaceutical industry methods of microencapsulation.
Pharmaceutical Glossary
Technical specifications
The main component of microcapsules – the substance to be encapsulated – can be in any aggregate state – liquid, solid, gaseous. The existing methods provide the possibility of microencapsulation of both lyophilic and lyophobic substances. The contents of microcapsules may include an inert filler, which is the medium in which the substance was dispersed in the process of microencapsulation, or is necessary for the subsequent functioning of the active substance. The content of the encapsulated substance in the microcapsules is typically 50-95% of the weight of the capsules. This value may vary depending on the technology and conditions of production, the required ratio of shell material and encapsulated substance, as well as on other process parameters: temperature, degree of dispersion, viscosity of the medium, presence of surfactants, etc. The term “microcapsules” or “nanocapsules” can refer to many different structures. One can use molecules within which the active ingredient is trapped, as well as complexes of complex molecules from which nanocapsules or nanospheres are formed. Nanoencapsulation is said to occur when the size of the molecules is less than a few micrometers. When the size of the molecules is less than one millimeter, we speak of microencapsulation. Different classes of substances can be used as shell material or encapsulating matrix: Waxes and lipids: beeswax, candelilla and carnuba waxes, wax emulsions, glycerol distearate, natural and modified fats. Proteins: gelatin, wheat proteins, soy proteins, zein, gluten, etc. Both proteins themselves and their modifications are used. Carbohydrates: starches, maltodextrins, chitosan, sucrose, glucose, ethyl cellulose, acetate cellulose, alginates, etc.
Additional information
Degradable polymers: polypropylene, polyvinyl acetate, polystyrene, polybutadiene, etc. The choice of material of shells or encapsulating matrix depends on the purpose, properties and method of release of the encapsulating agent, as well as on the chosen method of microencapsulation. The contents of microcapsules can be released by mechanical destruction of the shells under pressure, by friction, ultrasonic action, melting, by rupture from the inside by vapors or gaseous substances released under changing external conditions, by interaction of the shell substance with the medium when dissolved in it, as well as by diffusion of the contents when the capsule walls swell in the surrounding liquid. Existing methods of microencapsulation can be divided into three main groups: Physical methods of microencapsulation are based on methods of forming shells by mechanical techniques. This group of methods includes fluidized bed coating, extrusion using centrifuges or through tube-in-tube forming devices, vapor condensation (vacuum spraying). Chemical methods are based on chemical transformations leading to film-forming material, namely – formation of a new phase by cross-linking of polymers, poly condensation and polymerization. Both high molecular weight substances (oligomers or polymers) and low molecular weight substances can be subjected to chemical transformations. Physicochemical methods include coacervation, precipitation of film-forming polymer from aqueous medium by adding a component that reduces its solubility, formation of a new phase by temperature change, evaporation of a volatile solvent, solidification of melts in liquid media, extraction substitution, spray drying, and physical adsorption. When selecting a microencapsulation method, several major factors must be considered.
Order status tracking
The BB-152 liquid filling machine arrived from you today, remember us ? Where's the paperwork? 22/01/2025 02:25
{The original shipping documents will be delivered to Lisbon as stipulated in the contract. Please send the signed copies to us. 22/01/2025 02:27
Hello, is it possible to buy your blistering machine for tablets and capsules MN-80 1 piece with delivery to San Francisco ( Europe) ? How much time for delivery ? 22/01/2025 02:35
Michael, hello! We have many customers from your city. Delivery to this region is made by EMC. 22/01/2025 02:36
Natalia tell me, automatic double-sided labeling machine ST-36 has left the factory, invoice #118. 22/01/2025 02:45
Hello Aria, The equipment has been shipped from the transit warehouse and delivery is proceeding as planned. No delays are expected. 22/01/2025 02:46
Good afternoon, we have contracted you to deliver a GK-40 dry powder granulator to Luxembourg City, do you deliver to the terminal or to the actual address? 22/01/2025 02:55
Hello Amelia, we ship all over Europe and the US including to Luxembourg City . The price in the catalog includes any delivery our customer asks for. 22/01/2025 02:56
Good day , Electronic conveyor belt package weight detector DK-05 when will we receive in Munich ? 22/01/2025 03:05
Hello Maya, your shipment is in the customs warehouse, the day after tomorrow your manager Natalia will contact you. 22/01/2025 03:05
Have you received payment from our company ? When can we expect delivery ? Please specify realistic terms. 22/01/2025 03:15
Good afternoon Noah, You paid a few hours ago. We told you that the delivery time is 30 to 45 days. tomorrow by lunchtime we will get a reply from the manufacturer on the final time frame. 22/01/2025 03:17
Good afternoon, we received the PR-15 powder dispenser in plastic vials, scheduled before lunch to open the box and test. 22/01/2025 03:25
William, good afternoon. Great news, please send a photo and video report to WhatsApp +79853643808. 22/01/2025 03:27
Contract #12, the deadline for delivery has already passed. Take action at last. Accelerate Tsibulsky R.G. 22/01/2025 03:35
Hello Sophia, we are on vacation on weekends and are not able to respond to messages. Raise the contract, delivery time of equipment to your warehouse in Porto to 50 working ( not calendar) days. Action taken. 22/01/2025 03:37
We received our order (BG-150 film coating boiler) in the box there was no spraying nozzle !!! 22/01/2025 03:45
Hello Jackson, we checked with the factory. Your nozzle was not received in time for the shipment of the main machine. We will now deliver it to you by DHL express mail. 22/01/2025 03:45
We're from New Jersey, we paid for the equipment on your invoice yesterday. Has the payment been received? How long will it take to deliver to us? 22/01/2025 03:55
Scarlett, hello. Payment is credited to our settlement account. Term of manufacture of your equipment by the factory 20 working days, delivery from the factory to our warehouse in the USA 1 month, delivery from the warehouse in Washington 15 calendar days. 22/01/2025 03:58
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- EQUIPMENT FOR COATING TABLETS
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- BOTTLE FILLING AND CAPPING EQUIPMENT
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- POWDER GRANULATION EQUIPMENT
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- FLOW-PACK PACKAGING MACHINES
- AUTOMATIC CARTONING MACHINES
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- PERISTALTIC PUMPS DISPENSERS
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR COATING TABLETS
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- BOTTLE FILLING AND CAPPING EQUIPMENT
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- AUTOMATIC CARTONING MACHINES
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- PERISTALTIC PUMPS DISPENSERS
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS