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If, for example, the tablets are ejected with a damaged or uneven surface, this indicates that the mass is strongly adherent or lacks sliding agents, or that the pressing surfaces are not smooth enough. If the tablet has edges, the diameter of the punches used is small. If the tablet surface is bumped, the bottom punch is not raised high enough and its position must be adjusted.
If the tablets disintegrate when ejected, the pressing pressure should be increased or more binders should be added. If the tablets break up, the pressure is too high or the granulate is too dry. The tabletting process may produce tablets with the following defects, such as: Insufficient mechanical strength – observed with insignificant press pressure, insufficient concentration of binder, adhesive and lubricant, and low plasticity of substances. Poor quality coating of tablets. It can be avoided by adding microcrystalline cellulose to the coating, which improves the plasticity of the coating. Adhesion. When the particles of the tablet mass have a higher adhesion to the punch than to each other, adhesion of the particles to the tool occurs. Adhesion at high stock moisture levels to the top punch can cause failure of the apparatus. High stock moisture and insufficient amounts of opening agents also lead to sticking. Excessive rubbing. Excessive kneading of the mass can cause the matrix parts to stick together. Reduction in tablet weight and formation of a non-glossy surface occurs. Reduced shelf life – may occur as a result of the use of inaccurate amounts of loosening, binding, moistening auxiliaries, insufficient pressure, which ultimately leads to incomplete action of the active substance. Inaccurate dosage. If the tablet mass has insufficient flowability, the matrix is filled unevenly. This can be avoided by optimizing the particle size or by adding an excipient such as aerosil. Therefore, to avoid defects in the tabletting process, the optimum parameters should be selected on a case-by-case basis.
Pharmaceutical Glossary
Technical specifications
During the loading operation, the top slider roller with punch is at the highest point of the upper caper (stage I). It then slides down the sloping kapir. The punch touches the matrix hole, plunges into it and compresses the material. The pressure builds up and reaches its maximum at the moment when the slider roller is under the pressure of the roll (pressing operation – stage II). After that, the roller with the punch starts to climb up the capir and reaches the maximum. The lower slider makes the following movements: in the loading stage, its roller is supported by the roller that regulates the volume of the matrix hole. The lower slider moves along the straight capir. During the pressing operation, its roller is lifted by the pressing roller, so that the lower punch exerts pressure on the tablet material from its side. The capir then moves slightly upward, causing the lower punch to push the tablet out (ejection operation – stage III).
After that, due to the lowering of the capir, the lower punch also goes downwards and everything is repeated again. Below is a description of the features of domestic rotary tablet machines. In general, RTMs can have from 12 to 55 dies (positions) in the rotor. Besides, they can be single-flow (with one feeding hopper) and double-flow (with two feeding hoppers). In the latter case, the entire production process is completed in half a rotation of the rotor and, as a result, the productivity of the PTM is dramatically increased. Such a high-performance machine is, in particular, RTM-41, which is a dual-flow machine with 41 pairs of press tools. This machine allows to produce tablets of 5-15 mm and 20 mm diameter. The RTM-300M machine is used to produce cylindrical-shaped tablets of small diameters with flat and spherical ends. Since in RTM the pressure is bilateral and increases (is removed) gradually, tablets are of high quality. These machines work evenly and do not dust. An agitator can be installed in the feed hopper. The rotating rotor allows the installation of devices for powdering the matrix hole before loading, as well as after it (to pollinate the surface of the filled matrix). Some designs have brush wiping or cleaning devices to keep the punches clean. Rotary press-automatic machines are produced, equipped with a vibrating feeder, which can, by adjusting the amplitude and frequency of vibrations of the vibrating, filling part of the feeder, break the forces of adhesion between powder particles, thus significantly increasing its mobility and compensating for the lack of bulkiness.
Additional information
The productivity of automatic machines equipped with a vibrating feeder is increased. In this case, granulation is also required, but with slightly reduced requirements for granulate homogeneity. In domestic tablet presses, the tablet mass and possible mechanical inclusions are controlled during the tabletting process. For mass control there are automatic devices – in case of deviation of tablet mass from the preset one a signal lamp is switched on. Automatic control for metal inclusions is performed with the help of a device that detects and removes tablets with metal inclusions from the’flow. To remove from the surface of tablets coming out of the press, dust fractions are used dedusters. Tablets pass through a rotating perforated drum and are cleaned of dust, which is sucked out of the dedusters by special devices. Tableting of drugs usually occurs at pressures of 25-250 mPa; higher pressures are rarely used. Table 4.8 gives an example of the main technical parameters of rotary tabletting machines. Although RTMs are technically far superior to eccentric machines, they have some disadvantages, namely: complex construction; require more spare punches and dies. The quality of tablets is influenced by the amount of pressure, pressing speed, condition and wear resistance of the press tool, which is subjected to quite a lot of wear and tear, as it experiences heavy loads. The durability of dies is 2-3 times less than that of punches, which is explained by chemical interaction of the matrix material with the tablet mass, rigid loading of the matrix, friction of particles of the pressed material and the tablet against the walls of the matrix;
more difficult preparation for pressing; more labor-intensive cleaning; large variation in mass deviation from the nominal value due to the use of dozens of sets of press tools. Eccentric machines use only one set of press tools and therefore the variation in the mass of individual tablets is less than when pressing on RTM. Based on the above disadvantages it can be concluded that rotary tablet machines are cost-effective only for mass production. Before pressing, any tablet machine must be set up, calibrated and adjusted optimally. Before starting the process, a test tabletting process is carried out by starting the machine manually, which results in the required tablet weight, proper strength and disintegration as well as the elimination of external imperfections.
Order status tracking
Hello, I will quickly ask, what about BG-80 film coating boiler and HX-7 ultrasonic machine for sealing plastic tubes, contract No. 11 ???? 10/09/2026 14:14
Samuel, good afternoon! Your positions are produced by different factories, for HX-7 the factory reported that it is 90% ready, for BG-80 we are waiting for an answer between 16:00-18:00. We will report back immediately. 10/09/2026 14:14
Dear Roman, how are you doing? Our company bought more than a year ago a filling and capping machine for penicillin vials, model XL-10. We got financing this year and want the same machine. Will you give us a discount? 10/09/2026 14:24
Mia, thank you. We're doing great. Of course we will give a discount to the regular customer. Delivery of equipment also in D.C. ? Contact Natalia, she will send the contract and invoice. 10/09/2026 14:26
We're from New Jersey, we paid for the equipment on your invoice yesterday. Has the payment been received? How long will it take to deliver to us? 10/09/2026 14:34
Grace, hello. Payment is credited to our settlement account. Term of manufacture of your equipment by the factory 20 working days, delivery from the factory to our warehouse in the USA 1 month, delivery from the warehouse in Philadelphia 15 calendar days. 10/09/2026 14:36
HX-9 plastic tube filling and sealing machine bought a month ago, arrival status in Belgrade. 10/09/2026 14:44
Hello Grace, Delivery status checked, tomorrow until 18: 30 is arriving at Belgrade . The driver will call you beforehand. 10/09/2026 14:46
When purchasing the RY-200 centrifugal type powder granulator, I asked for tests on our powder 10/09/2026 14:54
Hello Aiden, Please send 2 kg of your raw material to the address given to you by Natalia. After the test, the engineer will inform you about the results. 10/09/2026 14:54
Excuse me, I have important information, please do not deliver my shipment, automatic filling and sealing machine for glass ampoules ALG-10 to Marburg, but immediately upon arrival send it to Porto. 10/09/2026 15:04
Hello Zoe, we will try to resolve this issue for you. 10/09/2026 15:06
Natalia tell me, automatic double-sided labeling machine ST-36 has left the factory, invoice #118. 10/09/2026 15:14
Hello Logan, The equipment has been shipped from the transit warehouse and delivery is proceeding as planned. No delays are expected. 10/09/2026 15:16
Good afternoon, we have contracted you to deliver a GK-40 dry powder granulator to Brussels, do you deliver to the terminal or to the actual address? 10/09/2026 15:24
Hello Sofia, we ship all over Europe and the US including to Brussels . The price in the catalog includes any delivery our customer asks for. 10/09/2026 15:28
Vacuum lyophilic freeze dryer LG-30, can we get faster than the contract ? 10/09/2026 15:34
Hello Olivia, Shipments go through several time stages. Manufacturing, delivery from the factory to the warehouse in Beijing or Shanghai, waiting for batch collection, customs clearance and delivery. It's hard to predict. 10/09/2026 15:38
When is the SL-20 soft strip tablet packaging machine scheduled to be delivered to London ? 10/09/2026 15:44
Hello Mason, Expect tomorrow until 12:30. Once received, please let us know. 10/09/2026 15:45
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- BOTTLE FILLING AND CAPPING EQUIPMENT
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- EQUIPMENT FOR COATING TABLETS
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- PERISTALTIC PUMPS DISPENSERS
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- EQUIPMENT FOR COATING TABLETS
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- BOTTLE FILLING AND CAPPING EQUIPMENT
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- FLOW-PACK PACKAGING MACHINES
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- PERISTALTIC PUMPS DISPENSERS
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
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