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Sublimation drying

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Sublimation drying

Among the various drying methods used in the pharmaceutical industry, freeze drying is the most widespread, allowing the best preservation of the beneficial properties of the dried products. Freeze drying, also called freeze drying, molecular or lyophilic drying, is a popular and rapidly developing technological process of the last few decades. The reason for this is the high quality of the resulting products and the indispensability of freeze drying, primarily in the pharmaceutical, food industry, biotechnology for drying thermolabile, oxidizable and expensive medecines (hormonal preparations, antibiotics, vitamins, enzyme preparations, as well as blood preparations, serums and vaccines). Freeze-dried powders are very hygroscopic and easily soluble.

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  • Information updated : 09 / 11 / 2024
  • In stock
  • Manufacturer : 1 year for Sublimation drying

Model: Sublimation dryer

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  1. Step-by-step assessment of your task by experts and a detailed discussion of solution options within 24 hours.
  2. Company selection manufacturer and negotiations with selected provider.
  3. Selection, optimal for the client, payment scheme and delivery time.
  4. Assume responsibility and risks for delivery, insurance and customs cargo clearance in USA. Further transit to countries.
  5. Receiving and checking equipmentbefore sending with a video report.
  6. On arrival in USA delivery of equipment to your door.
  7. Consultation from our specialist with 20 years of experience throughout the life of the equipment.
  8. Export to any world countries. Air, sea and road transport with the necessary documents.
  9. Equipment on lease with an advance payment of 10%. Convenient payment schedule. No limit. Approval for three documents: passport, lease agreement and extract. We cooperate with leasing companies.

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The specificity of the freeze drying process determines its main advantages: moisture is removed at low temperatures, which practically eliminates thermal inactivation of the product practically eliminates the removal of volatile components of the dried material, violation of its chemical composition; facilitates the possibility of obtaining a dry product in packaged sterile form (ampoules, vials). The main disadvantages of freeze drying include: periodicity, duration and energy intensity of the process, complexity of equipment and high hygroscopicity of the dried material. The main reason for the high cost of the freeze drying process is that the process, which takes place at negative temperatures, is not as intensive as at positive temperatures, the driving force of the process is lower than in the case of thermal drying methods. There are a number of ways to intensify the process and, consequently, to reduce the drying time: carrying out the process under vacuum under conditions of active hydrodynamics, combining with radiation drying and others.

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Technical specifications

The main advantage and distinctive feature of freeze dehydration is that the process takes place at subzero temperatures. The dried product is pre-frozen, and moisture removal occurs due to sublimation – phase transition from solid to vapor state, bypassing the liquid state. The ice-vapor phase transition can be realized under certain conditions in accordance with the phase diagram for water. The partial pressure of water vapor and the temperature of the material must be below the corresponding values for the triple point. Due to the low-temperature conditions of freeze dehydration, the original properties of the product are not only preserved (volatile? biologically active substances, original odor, taste, color), but also improved due to the concentration of the most valuable components.

Additional information

Freeze drying proceeds in three main stages: pre-freezing of the product; removal of all frozen moisture from the product by sublimation (period of constant drying rate); removal of part of the unfrozen (bound) moisture with increasing temperature to an acceptable level (period of falling drying rate). In freeze drying of pharmaceuticals, the freeze drying stage is the key stage in the formation of internal structure and morphology of particles, solubility and stability of the dry product. In addition, loss of biological activity of pharmaceutical substances is possible at this stage. The process of freeze drying of products of microbiological, food, medical and other industries takes place mainly in conditions of medium discharge at temperatures from -5 to -35 °С. The lyophilic drying unit consists of a drying chamber, a desublimator condenser and a vacuum pumping system.

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