Cone Vacuum Mixer with Product Drying “ZG-5”
Tank capacity: 50 liters
Loading coefficient: ≤50%
Tank design pressure: -0.1 ~ 0.1 MPa
Working pressure: -0.095 MPa
Design temperature: 0-180℃
Working temperature: ≤170℃
Heat source type: hot water, steam
Shell design pressure: 0.6 MPa
Working pressure: ≤0.5 MPa
Design temperature: 0~180℃
Working temperature: ≤170℃, according to the design volume
Frequency converter, rotating speed: 0 to 6 rpm
SS304 stainless steel frame and cone

The thickness of the cone drum, shell and outer material：
Hatch (loading hole), flange DN400, DN200,
MOC (Structural Materials) is Q245R, lined with glass.
Inner body material is Q245R, straight cylinder δ=12
Body material isQ235B, straight cylinder δ=10mm,

Cone insulation armor ss304δ=
Polished plate thickness 1.5-2mm;

Motor power: 2.2 kW
Overall dimensions: 2000x2000x1500 mm
Weight of cone mixer: 650 kg
Weight of vacuum pump and tanks: 200 kg
Total packing weight: 850 kg

The design of the inner drum has no dead angle, easy to clean, the inflection point is the transition to arc rotation, the minimum transition radius R≥36mm, the inner surface of the enamel is processed by fine grinding, which reduces the inherent defects of the plate, improves the quality of the enamel. The surface of the glass lining is smooth, no bubbles, pinholes and other defects. The thickness of the glass-lined magnetic layer is 0.8~2mm, provide the test report of the glass-lined layer thickness. The quality of the enamel meets the requirements of HG/T3684-2011. The glass lining provides the test report of the physical and chemical characteristics. Jiangyin Quipu GP-7 porcelain glaze applied by cold spraying method makes the porcelain layer durable and beautiful. Reduces the risk of stress cracking. The structure and configuration of the cone inlet and outlet cover The DN450 enameled inlet flange and the outer armor are welded and polished without gaps, easy to clean without residue, in line with GMP marking. The cover material is TA2, The opening mode is quick-mounted hinged. The outlet pipe is DN250 with Teflon rotary valve, the rotary valve gearbox is not completely intact. Seals at the vacuum end of the dryer. Vacuum tube and dust collection material TA2; Vacuum tube caliber DN40. The shape of the dust collector and vacuum tube: rotate together behind the cylinder, relatively static, no friction, eliminate secondary pollution, the size of the vacuum dust collector: φ100 * 300 * 1. The cover of the vacuum ejector is horizontal, and the ejector cover is designed as half of the removable flange (see the drawing for details). The dynamic and static sealing surfaces are located at the end of the vacuum chamber, and our company’s special rotary joint is selected for this. The sealing surface is made of silicon carbide and graphite. Seals on the dryer heat source side. Heat source end seal The use of special heat source rotary joint, bearing type flat seal, axis ss304 can greatly improve the service life of the rotary joint. All the components of the rotary joint are wrapped inside the support (the joint in the common area is outside the support), and the inlet and outlet of the heat source are located at a distance of DN20 on the support side. The dryer support is the 10# steel guide rail of the support bottom plate should be designed with a hole (concave) to facilitate unloading. The main body of the support is welded by 10# channel steel, according to the rigid structure of the equipment. The bracket fastening is covered with 1.5mm ss304 stainless steel shell, all welds are fully welded and polished, matte finish, Ra≤0.8μm. The bracket cover body is detachable, sealed in an inclined plane, and the cover body fits tightly to the frame. Dryer drive – the equipment transmission is divided into two drives, the first drive is a triangular antistatic belt drive, the second drive is a chain drive with sprockets. Explosion-proof motor: motor power 1.5 kW. Reducer: WPA120 8.5 Gear transmission: 1 “double row pinion/chain 8.6 The driving spindle adopts rigid structure, the flange of driving shaft is φ220, the bearing thrust of driving spindle is φ80, the bearing is 22216, and the bearing seat is SD222. Electric control and instrumentation Control system installation on site With the speed adjustment of forward, reverse, stop, speed control knob. Inverter installed in the power distribution room. Vacuum table 1 is installed on the manhole cover only. The measuring range is -0.1-0.1Mpa. A digital display thermometer is installed at the end of the vacuum end. The measuring length is 1200mm and the measuring range is 0-180°C.