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Most often titanium dioxide is used as a clouding agent, less often aluminum hydroxide or calcium carbonate. In addition, the composition of gelatin capsule shells may include: water-absorbing agents – substances” allowing to prevent moisture retraction from the capsule shell by hygroscopic substances, which can be used when filling capsules. For this purpose, it is recommended to use polypeptides, oligosaccharides, starch and its derivatives, as well as some other substances; disintegrants – substances that contribute to maintaining a constant level of capsule disintegrability during long-term storage (since gelatin, being a product of collagen processing, has the property of “aging”), as well as achieving a rapid release of the contents of the dosage form. Amino acids, proteins, casein, croscarmellose, tweens, sodium hydrogen carbonate can be used in this capacity. To achieve rapid disintegration of capsule shells, the technology of dispersing some gases (oxygen, nitrogen, carbon monoxide, argon, etc.) into the gelatin mass can also be applied, which, among other things, allows saving the shell material. Also noteworthy is the original method of treatment of gelatin itself with amber anhydride proposed by Japanese scientists; sliding agents – substances that prevent possible sticking of capsules. Usually D-mannite, D-sorbitol, xylitol are used (relevant primarily for soft capsules sold in countries with hot climates, and when it is impossible to comply with the rules of storage of this dosage form).
Other additives may be added to the composition of gelatin capsule shells. As already noted, hard capsules are designed for dosing loose powdery, granular and microgranular substances. They have the shape of a cylinder with hemispherical ends and consist of two parts: the body (body) and the cap; which should freely enter one into the other. General information on capsules was given in section 3.4. In this section, the technology of production of hard gelatin capsules and the equipment used to produce them will be discussed. The steps in the production of hard gelatin capsules are as follows: preparation of the gelatin mass; manufacture of hard gelatin capsule shells; and filling of hard gelatin capsules.
Pharmaceutical Glossary
Technical specifications
There are two types of gelatin: acid gelatin A and alkaline gelatin B, which differ in some physical and chemical properties. Usually in the manufacture of pharmaceutical capsules use mixtures of gelatin A and B, as it allows to obtain masses for the manufacture of capsule shells with the most optimal rheological characteristics (in particular, in terms of strength, viscosity, pH, iron content, etc.). Gelatin is easily and quickly digested by the human body even with severe gastrointestinal disorders, non-toxic and has no adverse reactions. A characteristic property of gelatin (from Latin gelare – to solidify) is the ability of its solutions to gel when cooled, forming a solid gel. Production of gelatin capsules is based on this property of gelatin. To obtain a stable capsule shell, the composition of the gelatin base may include various auxiliary substances approved for use: plasticizers, film formers, stabilizers, preservatives, correcting agents, dyes and pigments. In order to improve structural and mechanical properties and to ensure appropriate elasticity, increase strength and reduce brittleness of shells, plasticizers are introduced into the composition of gelatin mass. The most popular plasticizers are glycerin, sorbitol, PEO-400, polyethylene glycol, polypropylene, polyethylene sorbitol (3-15%) with oxyethylene (4-40%), hexanthropol and others. For the manufacture of hard capsules gelatin mass should contain a small amount of plasticizers (0.3-1.0 %), for soft – their amount increases to 20-45 %.
In some cases, gelatin capsules become more stable with partial or complete replacement of glycerol in the shell with sorbitol, PEO-400 or other plasticizers.
Among the disadvantages of gelatin capsules can be noted their high sensitivity to moisture, which requires compliance with certain conditions of storage of capsules. Therefore, sometimes gelatin capsules are coated with special coatings – film formers, which reliably protect the shells from moisture, while not preventing their rapid destruction in the stomach.
Additional information
Such film formers include para-aminobenzoate sugars and cellulose amino derivatives, which improve the moisture resistance of gelatin capsules. Another way to overcome the moisture sensitivity of gelatin capsules is to use zein or other moisture-resistant film-forming agents instead of gelatin. For encapsulation of complex compositions of vitamins Japanese researchers proposed a method of obtaining “double” capsules: water-soluble vitamins are covered with a film of wax-like substances, and then a hydrophilic film of gelatin. The gelatin mass is a favorable environment for the reproduction of microorganisms. To ensure antimicrobial resistance of shells in the composition of the mass introduced preservatives: a mixture of salicylic acid (up to 0.12%) with potassium (sodium) metabisulfite (up to 0.2%), benzoic acid and sodium benzoate (0.05-0.1%), nipagin (0.1-0.5%)” To give capsules an attractive commercial appearance or protect the active substances from photochemical reactions, the composition of the gelatin mass introduced corrective auxiliary substances. Sometimes aromatizing substances (essential oils, essences, ethyl-vanillin 0.1%) are added to the gelatin base to give capsules a pleasant smell. The addition of sweet substances (sugar syrup, sucrose, glucose, etc.) improves the taste of capsules and reduces the unpleasant sensation when swallowing. Currently, all capsules (with rare exceptions) are colored to give them a more aesthetic appearance. For this purpose, coloring agents are introduced into the gelatin mass. Different coloring is also convenient for the release of different names of drugs in the form of capsules, as it allows you to distinguish products by color. As dyes can be used substances of natural origin (carminic acid, chlorophyll, beta-carotene, etc.), the low toxicity of which allows their use without restrictions in most countries, inorganic pigments (yellow, red and black iron oxide, titanium dioxide), as well as organic dyes approved for medical use. The amount of dyes in one capsule, as a rule, does not exceed 50 mcg. Capsules intended to be filled with photosensitive substances should be opaque. For this purpose, obscuring agents are used – substances that make it possible to obtain opaque capsules due to their ability to form a stable fine suspension in the gelatin mass.
Order status tracking
Tell me the NJ-120 automatic capsule machine went ? 22/01/2025 02:28
Ethan, good afternoon. Yes, already tomorrow until 16:30 you will receive it. Taking into account the heavy weight of the equipment, we ask you to take care of unloading by forklift in advance. The transportation company does not provide unloading. Only delivery to the address. 22/01/2025 02:28
To what address to send you samples of bottles and caps to send them to the factory ? Regards James. 22/01/2025 02:38
Good day, James We received the same question on WhatsApp and replied there as well. Kindly provide the shipment number for tracking purposes. Thank you. 22/01/2025 02:39
Run through the order. V-shaped mixer for powders VM-50 and Mechanical tablet press PP-28 are waiting. 22/01/2025 02:48
Aiden, Checking delivery status. The shipment is already in Mont St. Michel warehouse. Please arrange for pickup. 22/01/2025 02:52
Please advise the delivery status of the order. Desktop ampoule sealing machine RF-01 delivery to St. Louis. Thank you. 22/01/2025 02:58
Scarlett, Checked delivery status , your shipment is in transit warehouse in Shanghai. Delivery to St. Louis is scheduled for tomorrow until 16:30. Please notify us upon receipt. 22/01/2025 03:01
Excuse me, I have important information, please do not deliver my shipment, automatic filling and sealing machine for glass ampoules ALG-10 to Stavanger, but immediately upon arrival send it to Luxembourg City. 22/01/2025 03:08
Hello Daniel, we will try to resolve this issue for you. 22/01/2025 03:08
LB-205 horizontal automatic wet alcohol wipes packaging machine delivery status ...thank you 22/01/2025 03:18
Hello James, it is too early to check the status of your order. In 30 days only the epat of production will be completed. 22/01/2025 03:19
I've been calling your office since this morning, and no one's picking up the phone. 22/01/2025 03:28
Good afternoon, Aurora! The office will be open from 9:00 GMT. We'll be in touch. 22/01/2025 03:28
PU-420 flow-pack packaging machine along with 500 kg packaging , delivery to Atlanta. Please confirm the delivery time. 22/01/2025 03:38
Good afternoon Layla, your shipment has left. Arrival time in the morning. The driver will call you back later. Please organize prompt unloading. 22/01/2025 03:41
PU-250 flow-pack packaging machine, please advise delivery status. 22/01/2025 03:48
Hello Scarlett, your equipment is undergoing customs clearance. Your manager Natalia will contact you as stipulated in the contract 22/01/2025 03:50
Can your technician come to York? We need technologist consultation and assistance. 22/01/2025 03:58
Harper, We have already received your email. A technician between 16:00-18:00 will contact you. Don't worry. 22/01/2025 04:02
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- EQUIPMENT FOR COATING TABLETS
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- BOTTLE FILLING AND CAPPING EQUIPMENT
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- AUTOMATIC CARTONING MACHINES
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- PERISTALTIC PUMPS DISPENSERS
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- EQUIPMENT FOR WASHING AND STERILIZING BOTTLES
- EQUIPMENT FOR FILLING CREAMS AND SEALING PLASTIC TUBES
- MACHINES FOR FORMING AND FILLING PLASTIC AMPOULES
- EQUIPMENT FOR COUNTING AND PACKAGING TABLETS AND CAPSULES IN BOTTLES
- EQUIPMENT FOR PRINTING LOGO ON TABLETS AND CAPSULES
- AUTOMATIC EQUIPMENT FOR REMOVING TABLETS AND CAPSULES FROM BLISTERS
- EQUIPMENT FOR FILLING AND SEALING GLASS AMPOULES
- EQUIPMENT FOR PACKAGING TABLETS AND CAPSULES IN PLASTIC BOTTLES
- SPRAY DRYING EQUIPMENT FOR SUSPENSIONS
- EQUIPMENT FOR THE PRODUCTION OF TABLETS
- BOTTLE FILLING AND CAPPING EQUIPMENT
- EQUIPMENT FOR PACKING POWDERS INTO VIALS
- EQUIPMENT FOR FILLING HARD GELATIN CAPSULES WITH POWDER
- HIGH-PRECISION DOSING MACHINES POWDER FILLING MACHINES
- EQUIPMENT FOR POLISHING AND DEDUSTING TABLETS AND CAPSULES
- MACHINES FOR THE PRODUCTION OF SUPPOSITORIES
- EQUIPMENT FOR COATING TABLETS
- EQUIPMENT FOR HOMOGENIZING CREAMS AND OINTMENTS
- AUTOMATIC PHARMACEUTICAL CENTRIFUGES
- EQUIPMENT FOR EFFICIENT MIXING OF POWDERS
- POWDER GRANULATION EQUIPMENT
- EQUIPMENT FOR AUTOMATIC BOTTLE FEEDING FOR FILLING LINES
- EQUIPMENT FOR VACUUM TRANSPORTATION OF POWDERS
- EQUIPMENT FOR SCREW FEEDING OF POWDERS
- EQUIPMENT FOR METAL DETECTOR IN GELATIN CAPSULES AND TABLETS
- AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR INDUCTION SEALING OF ALU FOIL BOTTLES
- EQUIPMENT FOR PACKING TEA INTO TEA BAGS WITH THREAD AND LABEL
- EQUIPMENT FOR PACKAGING BULK MATERIALS IN PLASTIC BAGS
- FLOW-PACK PACKAGING MACHINES
- EQUIPMENT FOR VACUUM PACKAGING IN PLASTIC BAGS
- EQUIPMENT FOR WEIGHT CONTROL AND SORTING OF CARDBOARD BOXES WITH MEDICINE
- EQUIPMENT FOR PACKAGING PRODUCTS IN A FLOW PACK
- EQUIPMENT FOR FILLING LIQUIDS IN PLASTIC AND METAL BARRELS
- AUTOMATIC CARTONING MACHINES
- EQUIPMENT FOR WRAPPING CARDBOARD BOXES WITH CELLOPHANE
- EQUIPMENT FOR APPLYING THE EXPIRATION DATE AND BATCH NUMBER TO PRODUCTS
- EQUIPMENT FOR THE MANUFACTURE AND PACKAGING OF WET ALCOHOL WIPES
- EQUIPMENT FOR PACKAGING TABLETS IN STRIPS AND TUBES
- EQUIPMENT FOR FILLING AND PACKAGING HERBAL TINCTURES
- AUTOMATIC EQUIPMENT FOR SELF-ADHESIVE LABELS ON PACKAGING
- EQUIPMENT FOR PACKAGING FOOD PRODUCTS IN DOY-PACK PACKAGES
- SEMI-AUTOMATIC EQUIPMENT FOR FILLING GELATIN CAPSULES
- SEMI-AUTOMATIC EQUIPMENT FOR BLISTER PACKAGING
- EQUIPMENT FOR LABORATORY TESTING OF MEDICINES
- DESKTOP EQUIPMENT FOR HIGH-SPEED EMULSION PRODUCTION
- PERISTALTIC PUMPS DISPENSERS
- DESKTOP EQUIPMENT FOR LIQUID DOSING
- EQUIPMENT FOR VIBRATING SIEVING OF POWDERS
- DESKTOP EQUIPMENT FOR MIXING POWDERS
- EQUIPMENT FOR THE PRODUCTION OF FISHING BOILIES
- EQUIPMENT FOR AUTOMATIC DOSING OF CREAMS AND OINTMENTS
- MANUAL EQUIPMENT FOR FILLING GELATIN CAPSULES WITH POWDER
- EQUIPMENT FOR MIXING LIQUIDS WITH MICROWAVE HEATING
- EQUIPMENT FOR POWDERING PHARMA RAW MATERIALS
- MACHINES PRINTING EXPIRATION DATE AND LOT NUMBER