СATALOGUE / DRYING OF BULK MATERIALS IN A FLUIDIZED BED / Combining spray drying and freeze drying

Combining spray drying and freeze drying

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СATALOGUE / DRYING OF BULK MATERIALS IN A FLUIDIZED BED / Combining spray drying and freeze drying

Combining spray drying and freeze drying

The evaporation surface and the thickness of the frozen material layer play a significant role in improving heat and mass transfer. Increasing the evaporation surface is achieved by increasing the dispersibility and specific surface area of the material. This can be accomplished by atomization and additional pulverization of the frozen product, which allows to obtain a product of high dispersibility. According to preliminary estimates, the cost of removing 1 kg of moisture by spray drying is 6 times less than freeze drying. At the same time, transportation costs are significantly lower, and the condition of the products is stable during long-term storage. However, research has shown that spray drying can only be used for microorganisms that can withstand high temperatures.

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Information updated : 08 / 12 / 2025
In stock
Manufacturer : 1 year for Combining spray drying and freeze drying

Model: Combining spray drying and freeze drying

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Powders obtained by spray drying and combined spray and freeze drying have fundamental differences in particle shape. At the same time, the residual moisture content, surface properties of particles obtained by these two methods were similar. In both cases, the bulkiness was unsatisfactory. With the use of additives, an improvement in bulkiness was observed. In view of the above, it becomes obvious that there is a need to improve the energy efficiency of freeze dehydration technology, to develop new equipment, to create combined drying methods aimed at improving the quality of the obtained products. One of the tasks of improving the process of freeze drying (reducing the duration, energy consumption of the process) with simultaneous solution of the problems of quality of the obtained products can be solved by transition from drying in vacuum to drying at atmospheric pressure.

Pharmaceutical Glossary

Articles — A genre of journalism in which the author sets the task of analyzing social situations, processes, phenomena, primarily from the point of view of the regularities underlying them.

Technical specifications

For most crops, however, freeze drying remains the only suitable method. Recent research by scientists has shown that spray drying and freeze drying can be combined in a single process to produce protein-rich dry powders, with the main advantage of obtaining a highly dispersed product.
The process was carried out in two stages: spraying of the solution in a metal container filled with liquid nitrogen under constant shaking; freeze drying in a Crist vacuum lyophilizer. At the same time, the quality of products dried by the combined method (degree of preservation of valuable properties, original structure, activity of ingredients) is not inferior to freeze-dried in vacuum.

Additional information

The products have better bulkiness and morphology, and there is no sintering of the top layer. The powders obtained in this way can be used for further encapsulation, pressing, epidermal administration, as well as for increasing the solubility of poorly soluble substances. Some scientists have also investigated the effect of the drying method on powder friability, which depends on a combination of different factors: size, shape, and surface properties of the particles. The comparison of spray and combined spray and freeze drying methods was carried out in terms of such indicators as: particle size and shape; moisture content, physical and chemical properties; the influence of additives and coatings on the friability of powders.

Order status tracking

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Alexander
Waiting for delivery to St. Gallen of a TR-02 hard gelatin capsule polishing machine. What about it? 17/12/2025 00:26

Roman Tsibulsky
Hello Alexander, on your order we inform you that tomorrow until 17:30 the driver will contact you to clarify the time and place of unloading. 17/12/2025 00:26

Aiden
Good day , Electronic conveyor belt package weight detector DK-05 when will we receive in Stockholm ? 17/12/2025 00:36

Roman Tsibulsky
Hello Aiden, your shipment is in the customs warehouse, before lunch your manager Natalia will contact you. 17/12/2025 00:40

Elijah
Good afternoon, we have contracted you to deliver a GK-40 dry powder granulator to Zagreb, do you deliver to the terminal or to the actual address? 17/12/2025 00:46

Roman Tsibulsky
Hello Elijah, we ship all over Europe and the US including to Zagreb . The price in the catalog includes any delivery our customer asks for. 17/12/2025 00:49

Emma
Good afternoon, we have contracted you to deliver a GK-40 dry powder granulator to Strasbourg, do you deliver to the terminal or to the actual address? 17/12/2025 00:56

Roman Tsibulsky
Hello Emma, we deliver all over USA including to Strasbourg . The price in the catalog includes any delivery our customer asks for. 17/12/2025 00:57

Mila
How to contact you for shipment tracking ? Industrial vibrating screen VS-04. 17/12/2025 01:06

Roman Tsibulsky
Good afternoon, Mila, My WhastApp is +79853643808, Manager Natalia +79153808881 during business hours and except weekends. 17/12/2025 01:09

Liam
Roman hello, what about the automatic filling and sealing machine for sterile ampoules ABF-4D-1, invoice #101. 17/12/2025 01:16

Roman Tsibulsky
Good afternoon, Liam! We are making a request to the manufacturer. Tomorrow we will send photos and video of testing to your e-mail. 17/12/2025 01:18

Owen
Roman, our company bought VL-100 V-shaped powder mixer, but it is not enough for us, can we return it and exchange it for V-300 model? 17/12/2025 01:26

Roman Tsibulsky
Owen, good afternoon. When we corresponded with you, I warned you that this is a model with a small load. Unfortunately we can not pick up the equipment. As an option, we will offer our customers with a discount. 17/12/2025 01:29

Luna
Good afternoon, we have contracted you to deliver a GK-40 dry powder granulator to Rome, do you deliver to the terminal or to the actual address? 17/12/2025 01:36

Roman Tsibulsky
Hello Luna, we ship all over Europe and the US including to Rome . The price in the catalog includes any delivery our customer asks for. 17/12/2025 01:39

Alexander
Hello Roman! Thank you for the service and quality of your products. We are very happy and satisfied with the purchase! 17/12/2025 01:46

Roman Tsibulsky
Hello Alexander, Apparently you have tested your vacuum lyophilic dryer LZY-01. Its quality is above average, it will work. We are waiting for your new applications. 17/12/2025 01:49

James
For shipping to Oslo do you have to pay anything extra ? 17/12/2025 01:56

Roman Tsibulsky
Good day James, In our catalog, all prices are inclusive of shipping to the customer's door. Delivery to Oslo is included. 17/12/2025 02:00