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Wet granulation of powders

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Wet granulation of powders

Wet granulation is used for powders that have poor flowability and insufficient inter-particle cohesion. In both cases, binder solutions are added to the mass to improve the adhesion between the particles. Granulation, or wet rubbing, is done to compact the powder and produce uniform grains – granules – with good friability. Wet granulation includes consecutive stages: grinding substances into a fine powder and mixing dry drug substance with excipients; mixing powders with granulating liquids; granulation; drying wet granules; powdering dry granules. Grinding and mixing are carried out in mills and mixers of various designs presented earlier. The resulting powder is sieved through sieves.

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  • Information updated : 28 / 04 / 2024
  • In stock
  • Manufacturer : 1 year for Wet granulation of powders

Model: Wet granulation of powders

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  1. Step-by-step assessment of your task by experts and a detailed discussion of solution options within 24 hours.
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  9. Equipment on lease with an advance payment of 10%. Convenient payment schedule. No limit. Approval for three documents: passport, lease agreement and extract. We cooperate with leasing companies.

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Granulation of a mixture of drug and excipients using a portion of the binder solution followed by the addition of the remaining dry binder to the finished granular material. There are a number of factors that determine which method should be used. For many formulations, method 1 produces tablets with a faster disintegration time and faster drug release than method 2. In many cases, Method 1 results in slightly harder tablets than Method 2. Method 3 is used when Method 1 cannot be used (e.g., when the tabletting mixture cannot absorb the required amount of liquid). In case of difficulties related to disintegration time, Method 4 is recommended.

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Technical specifications

In order for the powder to granulate, it must be moistened to a certain degree. For this purpose, the powders are mixed with granulating liquids. The optimum amount of humectant is determined experimentally (based on the physical and chemical properties of the powders) and specified in the regulations. If there is not enough humectant, the granules will crumble after drying, if there is a lot of humectant, the mass will be viscous, sticky and poorly granulated. A mass with optimum moisture content is a moist, dense mixture that does not stick to the hand, but crumbles into individual lumps when squeezed. Binders are necessary to bind the powder particles and prevent surface disruption of the finished tablets, i.e. to increase the strength of the tablets and their resistance to fracture. The binder (granulating) liquid hits the solid powder particles, wetting them and forming liquid “bridges”.

Additional information

During dehydration of the mixture of active and auxiliary substances with granulating liquid, the binding liquid “bridges” gradually turn into solid “bridges” and as a result agglomerates (final granules having the structure of a “snowball”) are formed. Particles are brought together by molecular, electrostatic and capillary forces. The formation of “bridges” can occur through chemical reactions. Wet granulation remains the most widely used method for the manufacture of tablet mixtures. There are at least four different variations of the method: Granulation of drug and excipient mixtures using a binder solution. Granulation of drug and excipient mixture with binder and pure solvent.
Granulation of a mixture of drug and excipients and part of the binder using a solution of the remaining binder.

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