Automats using this method perform all operations with high accuracy (±3%) and high productivity (from 3,000 to 76,000 capsules per hour), and can produce capsules of different shapes, a wide range of capacities and fillings of different consistencies (mainly liquid and paste).
Ki’s Corporation, a South Korean company, manufactures a set of process equipment for manufacturing and filling soft gelatin capsules. The production process of gelatin capsules can be divided into six main stages. The first stage of production is the preparation of the drug at a temperature of 60-70 ° C in a vacuum mixer or tank. The tank has a volume of 200 liters and is equipped with an integrated temperature control sensor. (#The second stage of production, which is carried out in parallel with the first, is the preparation of gelatin mass in one of the gelatin melting tanks, working alternately).

Gelatin, supplied as granules, is melted at a temperature of 90-100 °C in a 400 l tank equipped with a stirrer with a fixed rotation speed of 40 rpm. For transportation of the finished gelatin mass is used auxiliary tank for gelatin It has a volume of 2000 liters, and is equipped with an integrated temperature control sensor. In the tank, the product temperature is maintained between 70 and 90 °C.
The third stage of production is to prepare the machine for the manufacture and filling of soft gelatin capsules model TS-SG10. Prepared gelatin and drug are loaded into the machine. After that, the machine is set up and the capsules are produced. The fourth stage is the actual production of soft gelatin capsules.