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СATALOGUE / PHARMACEUTICAL PRODUCTION TECHNOLOGIES / FILM-COATING OF TABLETS / Automated coating line for the production of leukoplasty patches

Automated coating line for the production of leukoplasty patches

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СATALOGUE / PHARMACEUTICAL PRODUCTION TECHNOLOGIES / FILM-COATING OF TABLETS / Automated coating line for the production of leukoplasty patches

Automated coating line for the production of leukoplasty patches

Production of rolls of Uniplast fixing leukoplasty is performed on an automatic coating line of the English company Coating and Laminating Systems LTD with a capacity of up to 28 m per minute. The line is designed to apply an adhesive layer on the base material (fabric, nonwoven fabric, film). It consists of a number of sequentially installed units: unwinding unit No. 1; coating unit; convector-type drying chamber with four zones; cooling and lamination unit; winding unit; unwinding unit No. 2. The automatic coating line has a program control system based on PROVIT-2200 industrial computer. In the corresponding menu of the computer the necessary technical characteristics of the process are set. Parameters characterizing the heating process and temperatures in the drying chamber zones are displayed on the monitor screen. Application of adhesive coating on the base material on the automatic line is performed by two methods – direct and transfer. In the direct method, the acrylate adhesive is applied directly to the base material. The transfer method consists of applying the adhesive to a technological substrate (transfer) and duplicating it with the base material after drying.

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  • Information updated : 08 / 11 / 2024
  • In stock
  • Manufacturer : 1 year for Automated coating line for the production of leukoplasty patches

Model: Производство лейкопластерей

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After drying, the adhesive-coated transfer ribbon is fed to the cooling drum of the cooling and lamination unit. As the adhesive-coated transfer ribbon and the backing material pass between the cooling drum and the pressure roller, the adhesive coating is pressed onto the backing material (film, nonwoven fabric or fabric). This results in a triple laminate: base material, adhesive layer and transfer. During duplication, the speed of the backing material is automatically synchronized with the speed of the adhesive-coated paper belt. The triple laminate is wound on a roller installed in the winding unit. When the specified meterage is reached, the roll of triple laminate is removed from the winding unit by means of a hoist and sent to the cutting and packaging stage. The automatic coating line is operated by two process plant operators. The platform of the first operator is next to the coating unit, and the platform of the second operator is next to the cooling and lamination unit.
The automatic coating line produces not only Uniplast Fixing Leukoplasty, but also triple laminates for other leukoplasty products, including Uniplast Bactericidal and Veropharm Bactericidal Leukoplasty.

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Technical specifications

In the duplication process, the adhesive coating is transferred from the transfer to the substrate. Siliconized paper is used as a transfer, and the backing can be film, fabric or nonwoven material. The roll of transfer paper is put on the roll, which is placed with the help of a hoist (suspended lifting device) in two safe chucks of unwinding unit No. 1. The roll is fixed, after which the transfer paper is pulled through a four-zone convector-type drying chamber. When leaving the drying chamber, the end of the transfer paper is tucked through the cooling and lamination unit and fixed on the roll of the winding unit. A roll with backing material is installed in unwinding unit No. 2. The end of the backing material is pulled through the frame of the winding unit and the guide frame. At the same time, the material is placed in such a way that at the entrance to the cooling and lamination unit it is facing the adhesive coating. After all these preparatory measures in the coating unit, the knife is put into working position. The line is set in motion by pressing the “Start” button on the main control panel.

Additional information

A barrel with acrylate adhesive is installed in the coating unit. Using a pump, the adhesive from the drum is fed from the drum through a silicone hose to the siliconized paper moving under the knife. As the paper belt moves through the gap between the drum and the knife, the acrylate adhesive is entrained by the moving belt. At the same time, excess adhesive is removed by the knife, resulting in an even layer of acrylate adhesive coating the paper. The adhesive-coated paper strip passes through the drying chamber as the conveyor belt moves. In each of the four drying zones, hot air heated to a predetermined temperature is directed onto the surface of the adhesive-coated paper. The exhaust air is discharged from the drying chamber by means of an exhaust fan. The paper, while moving from the unwinding unit No. 1 to the coating unit, passes through a control system where its thickness is measured. The second device of the thickness control system is installed at the outlet of the drying chamber, where the thickness of the paper with the applied adhesive coating is measured. The comparison of the two measurements gives the thickness of the adhesive coating, which the operator can adjust by increasing or decreasing the gap between the knife and the drum.

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