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СATALOGUE / PHARMACEUTICAL PRODUCTION TECHNOLOGIES / Organization of modern ointment production

Organization of modern ointment production

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СATALOGUE / PHARMACEUTICAL PRODUCTION TECHNOLOGIES / Organization of modern ointment production

Organization of modern ointment production

General recommendations for the selection of pharmaceutical equipment. The correct choice of equipment is one of the most important issues in the organization of modern industrial production. Reliable, optimally selected and well-proven equipment largely determines the quality of the product, its competitiveness, and is a guarantee of successful development of production in general. The selection of equipment (for the premature production of pharmaceutical products is carried out on the basis of many criteria. First of all, the equipment should be designed and optimally suited for the technological processes of production of a particular pharmaceutical product. Usually, preference is given to production machines and plants that allow to carry out several technological operations at once, because their design elements and operating parameters are already coordinated with each other. For the same reason, complex solutions from one manufacturer are convenient for production as a whole or separate unrelated production stages. In addition, the supply of equipment from one manufacturer allows to reduce administrative costs for the organization and procurement of equipment from different manufacturers. The second selection criterion is the possibility of using innovative equipment. In the conditions of market economy and fierce competition, a successful manufacturer is more likely to be the one who uses production equipment that allows optimizing technological processes, i.e. carrying them out faster, with less energy and material costs, as well as involving a smaller number of service personnel. An obligatory requirement for pharmaceutical equipment is the possibility of stable production of high quality product. The equipment must ensure precise compliance with the recipe and process parameters (e.g. temperature), eliminate losses of loaded components and guarantee the same content of active ingredients in equal, even the smallest volumes of the finished product. A further selection criterion is the safety of the equipment and the processes carried out on it for the operating personnel. Most highly active active ingredients become toxic at certain concentrations and therefore contact with people and the environment must be avoided.

Whatever your challenge, MINIPRESS is ready to take it on. We are more powerful than many competitors and our service is much more convenient. We provide our customers with impressive terms and amazingly fast turnaround times. Our specialists use the most advanced technologies in the world to select various equipment. We have everything you need for modern production of any level. And even more.

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  • Information updated : 09 / 12 / 2024
  • In stock
  • Manufacturer : 1 year for Organization of modern ointment production

Model: Ointment production

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  9. Equipment on lease with an advance payment of 10%. Convenient payment schedule. No limit. Approval for three documents: passport, lease agreement and extract. We cooperate with leasing companies.

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If the equipment supplier is located in another country, it is necessary to make sure that there are representatives in the USAn Federation, as well as in the presence of USAn-speaking employees in the departments with which pre-sales negotiations are conducted and which are responsible for subsequent technical support (sales department, laboratory, service department).
According to many consumers, the cost of the equipment is one of the main criteria determining its choice. However, in reality, the price of the installation is not decisive. This is explained by the fact that, firstly, pharmaceutical products have a high value, and the income from their sale significantly exceeds the cost of equipment, and secondly, in recent years in the cost of the finished product is increasingly large part of the energy costs, so the energy efficiency of the equipment becomes one of the important factors determining its choice. Thus, the above criteria are a reliable guarantee of the suitability and uninterrupted quality operation of equipment in modern pharmaceutical production. Production line for sterile ointments and creams. As an example of modern ointment production, the production line for sterile ointments and creams produced by the USAn company NPO “Agregat” is presented. The line includes a melting boiler, sterilizer, homogenizer and pump. The melting boiler (mixer) is equipped with an electric heating element or steam jacket and is connected to the homogenizer by a system of pipes. The boiler has quick-release fluoroplastic scrapers and a multi-blade agitator. The boiler lid is lifted by a special lifting mechanism. Components for preparation of ointment base are loaded into the mixer through the lid. Here the mass is heated and thoroughly mixed. After that, the ointment base is added to the medicinal substances. At the bottom of the device there is an outlet pipe, through which the mixture is fed into the homogenizer. Here the mixture is homogenized, which is returned to the apparatus from above. The finished mixture through a filter, which detains all mechanical inclusions, enters the sterilizer, which is also equipped with a steam jacket or electric heating elements. It has thermal insulation, quick-release fluoroplastic scrapers and a multi-blade agitator. In the sterilizer under pressure at a given temperature and constant stirring for a certain time the ointment is sterilized. The product is discharged from the bottom. After that, the finished product is pumped to the packing department.

Pharmaceutical Glossary

Articles  — A genre of journalism in which the author sets the task of analyzing social situations, processes, phenomena, primarily from the point of view of the regularities underlying them.
Blog Business Business plan Buy a business Classification of ointments Commerce Company Cream packaging Cream production Diphilic bases Equipment catalog Homogenization Hydrophobic bases Innovation Investments Medicinal substances Novelty Ointment packaging Ointment production Production Production organization sieving Startup Storage of ointments

Technical specifications

In this regard, equipment for wet grinding and dust-free dry input systems are preferred. If the equipment is selected for a process in which the ignition of substances cannot be excluded under certain circumstances or if the operating and safety instructions are not observed, the technical specification for the purchase must include a provision for an explosion-proof design of the production machine or plant. When selecting equipment, attention should be paid to the flexibility of the design solution: whether it allows the production of a narrow or wide range of products, and whether it is possible to change the technological parameters during the production of a particular product. The more versatile the production line, the less investment will be required when one product range is removed from production and another is introduced.
Another very important criterion for equipment selection is the suitability of the plant for the production of pharmaceutical products. For example, the metal parts that come into contact with the product must be made exclusively of high quality stainless steel and the sealing material must meet FDA (Food and Drug Administration) standards. The equipment should be easy to clean and sterilize. It is necessary to pay attention to the modern design of the equipment and> not only for aesthetic reasons, but also from a practical point of view. The dimensions of the equipment should allow its installation and operation in the existing production room. Based on its weight, the load on the floor is calculated, which should not exceed the permissible value. Elements of the equipment should, if possible, be set aside, easily dismantled, opened or slid to provide easy access for maintenance and cleaning.
An important prerequisite for successful competition in the industrial equipment market is the manufacturer’s ability to modify the basic design of the plant on customer’s request, as well as to equip the supplied plant with components to the order of the pharmaceutical company. In other words, the best supplier is the one that offers not only machinery and equipment, but also engineering and consulting services.

Additional information

Before a pharmaceutical product goes into mass production, it must be obtained in a laboratory and undergo quality and pharmacological testing. A finished quality product obtained on laboratory equipment is easier to reproduce in industrial conditions on production scale equipment of the same series.
Therefore, it is more convenient to deal with those manufacturers who supply equipment of the same series in different typical sizes – from laboratory to industrial plant. Thus, the scalability of the process by using equipment from one particular supplier is an essential criterion for the selection of pharmaceutical equipment. Sometimes the investment even in laboratory equipment is significant. Therefore, it is important to have a pilot laboratory at the equipment manufacturer’s plant, where representatives of the pharmaceutical company, accompanied by the manufacturer’s technologists, can make trial batches of the product. This approach to the selection of equipment allows to make an optimal choice and avoid errors in investment. In addition, the choice of equipment is influenced by the availability of warranty obligations of the supplier and the availability of spare parts. Therefore, it is necessary to request information from the manufacturer about the cost of spare parts and their approximate service life in order to estimate in advance the costs of the enterprise for the operation of the purchased equipment. Indirect confirmation of the reliability and efficiency of the equipment of a particular manufacturer are positive reviews and recommendations from consumers of this equipment. Therefore, before making a purchasing decision, it is necessary to request from the supplier a list of pharmaceutical companies that have previously purchased equipment from him, as well as a list of equipment that was supplied to them. When selecting an equipment supplier, it is necessary to pay attention to its economic situation and internal organization, which are not limited only to the current results of economic activity. From the point of view of the reliability of subsequent warranty service and the guarantee of spare parts supply, it is preferable to work with suppliers who are not separate companies, but are united in one group and have offices all over the world. Weakening of market conditions in one country and deterioration of the position of one enterprise of the group, as a rule, does not affect the position of other enterprises of the group.

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