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СATALOGUE / PHARMACEUTICAL PRODUCTION TECHNOLOGIES / Preparation and filling of gelatin capsules

Preparation and filling of gelatin capsules

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СATALOGUE / PHARMACEUTICAL PRODUCTION TECHNOLOGIES / Preparation and filling of gelatin capsules

Preparation and filling of gelatin capsules

In the container pour the calculated amount of purified water, which is heated to a temperature of +65 ° C in the apparatus for the preparation of gelatin mass, turn on the stirrer. Then pour glycerin with nipagin and pour gelatin. Gelatin mass is stirred for 1.5 h until the complete dissolution of gelatin, then with the stirrer turned off, stands for 0.5-1.5 h. After that the gelatin mass is filtered through a sieve and its viscosity is measured using a viscometer. If the viscosity does not meet the norm, recalculation of the ratio of water and gelatin. Filler solution is prepared according to the technological instructions. Prepared gelatin mass and filler in the required quantities are weighed and poured into the tanks of the apparatus for obtaining capsules – capsulizer. Manufacturing of hard gelatin capsule shells is carried out by the method of immersion (“dipping”), which consists in the manufacture of capsule shells with the help of special “dipping” frames with pins that display the shape of capsules.

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  • Information updated : 08 / 11 / 2024
  • In stock
  • Manufacturer : 1 year for Preparation and filling of gelatin capsules

Model: Gelatin capsules

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It is established that tamped powders in capsules disintegrate 2 times longer than loosely filled ones, but the difference becomes insignificant when disintegrants are introduced. Aerosil (colloidal silicon dioxide), talc, calcium carbonate are mainly used in this capacity. Thixotropes – substances that give the necessary bulkiness of fillers: reduce the viscosity of paste-like masses at permissible heating (ethyl alcohol) or increase the viscosity of easily flowing masses for filling capsules (polyethylene glycol wax, soy lecithin, etc.). Other additives may be introduced as auxiliaries, if necessary. Filling of hard gelatin capsules is carried out in several stages: orientation of empty capsules; separation (opening) of empty capsules bracerage); scanner capsule caps; filling of the capsule body; removal of defective capsules; capsule closure; capsule unloading; capsule cleaning.

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Technical specifications

The pins are lowered into the melt of the gelatin mass, which solidifies on them in a thin shell. The shell is removed, filled, and then molded (the mold is fixed by drying under a certain regime). The described method has found wide application in the industry in the manufacture of hard gelatin capsule shells, being, in fact, the only one. After the manufacture of hard capsule shells, they are filled with drugs and excipients. Filling of hard gelatin capsules. In addition to the active substance, auxiliary ingredients are introduced into the capsule filling mass (in order to give it the necessary technological characteristics, as well as to set, if necessary, biopharmaceutical properties), which should be biologically indifferent, namely: Fillers, or diluents, are substances that give the capsule filling mass the required optimal volume.

Additional information

For these purposes, in the manufacture of drugs in the form of hard capsules, milk sugar, microcrystalline cellulose (MCC), calcium phosphate bivalent and other substances are used, which allow to adjust the bulk density and give the filler the necessary bulkiness. MCC, in addition, allows to slow down the absorption process, which is important for prolonged action of the drug. Sliding agents – substances that give the capsule filling mass the necessary bulkiness. Usually calcium or magnesium stearate, stearic acid, talc are used. Their amount, as a rule, is 0.5-2.0 %. For example, the introduction of 0.1-0.3 % aerosil or magnesium stearate with 0.5-1.0 % talc may be sufficient. Disintegrants – substances that promote deaggregation of the encapsulated powder mass.

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