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How to develop a process for extracts?

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СATALOGUE / MEDICINE MANUFACTURING FROM EXPERTS / How to develop a process for extracts?

How to develop a process for extracts?

Here are my tips for you.

1. There are two extraction techniques. Aqueous and alcoholic. Obviously, you are using aqueous extraction. It is easier only at the first level. But it makes it very expensive to produce further product in the future.

Let’s say you have an aqueous extract and you need to get a powder. First of all, the yield of the finished powder when dried is very negligible. I.e. you will have to spend serious money on equipment and electricity, and in the end you get a powder that needs to be packed in doses. If you use the technology of lyophilic drying (freezing in vacuum), the price of equipment that dries 15 liters of liquid per day costs 29000 USD. If it is necessary to dry 200 liters per day, the sums for equipment and electricity will be proportionally higher.

Whatever task you are facing, MINIPRESS is ready for it. We are more powerful than many competitors and our service is much more convenient. We provide customers with impressive terms and amazingly fast turnaround times. Our specialists use the most advanced technologies in the world to select various equipment. We have everything you need for modern production of any level. And even more.

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  • Information updated : 11 / 03 / 2025
  • In stock
  • Manufacturer : 1 year for How to develop a process for extracts?

Model: How to develop the process of obtaining extracts

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Technical specifications

2. My advice to you is as follows. Switch to working with alcohol technology. Alcohol is the best way to extract useful substances from raw materials. Further you do not need to dry the alcohol, the obtained alcohol extract you will add to the vegetable oil. Then heating at a low temperature oil with alcohol, you will evaporate the alcohol, and you will be left with oil, which will retain all the useful substances of your mushrooms. By adjusting the amount of oil and the concentration of the alcohol extract, you can adjust the yield and cost of the finished product.

Additional information

From a business perspective, you will have larger volumes of product (oil) than powder. The oil can be bottled, or encapsulated in soft seamless gelatin capsules. I manufacture and sell such equipment www.kapsulator.ru. Evaporating 200 liters of alcohol can be done 30 times faster and cheaper than drying a similar amount of water. Alcohol evaporation equipment will cost 40 times less than drying equipment. I recommend you start by buying some interesting lab equipment that allows you to stir a temperature controlled liquid, stirring that liquid vaporizes the alcohol. The alcohol is then condensed into a container.

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Roman Tsibulsky pharmaceutical equipment supplier www.Minipress.ru

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